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RoHS
Ready
AMP Circular Connectors for Commercial Signal & Power Applications
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Introduction
Product Facts
I Lightweight, all-plastic and I Certified by
metal-shell connectors
I CPC connectors are UL
94V-0 rated and made of stabilized, heat resistant, selfextinguishing thermoplastic material
I Metal-shell CPC connector
Canadian Standards Association, File No. LR 7189 I Produced under a Quality Management System certified to ISO 9001
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MIL-C-5015 Style Circular Plastic Connectors (CPC) Product Facts
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Miniature CPC Connectors Product Facts
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I A copy of the certificate is available upon request.
ISO001ied 9
C if ert
Intermateable with Metal-Shell sizes 20-14 and 18-10, MIL-C-5015 Style connectors High impact resistant plastic housing made of UL 94V-0 rated material
Compact, high contact density, environmentally sealed connectors Uses existing Mini-Universal MATE-N-LOK stamped and formed pin and socket contacts Two shell sizes--available in 1 to 4 and 5 to 9 position configurations
I I
housings made of UL 94V-0 rated thermoplastic
I Operating temperature range:
I Certain products meet
I I I
VDE Standard 062
Lightweight Lower cost than standard MIL-C5015 connectors Industry accepted Type III+ pin and socket contacts, available on reels in strip form for high volume, low cost, automatic machine terminations, or in loose piece form for low volume, prototype or maintenance and repair Improved alignment (U.S. Standard MIL-C-5015 Connectors) prevents mismating with other housing insert arrangements Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476
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-40C to +105C
I Available in panel or chassis
mount and free-hanging configurations
I Quick connect/disconnect
Six connector series for different interconnection requirements:
I Series 1--Standard density,
Need more information? Call Technical Support. They are staffed with specialists well versed in Tyco Electronics products. They can provide: Technical Support Catalogs I Technical Documents I Product Samples I Authorized Tyco Electronics Distributor Locations
I I
I
capability with thread assist, positive detent coupling
I Built-in pin and socket
signal and low-current applications using durable Multimate contacts (.062 [1.57] pin diameter)
I
protection
I Polarized for proper mating of
connector halves
I Special connector configurations
I
Series 2--High density applications using Size 20 DM and 20 DF contacts (.040 [1.02] pin diameter) Series 3--Low density, power applications with Type XII contacts capable of carrying up to 35 amperes of current Series 4--Combination of standard and power density application with Type III+ and Type XII contacts
I
offer special solder and posted contacts, special receptacles with or without threaded inserts
I Full complement of optional
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I
(c)1973, 1975, 1976, 1978, 1981, 1983, 1985, 1989, 1990, 1991, 1992, 1995, 1996, 1999, 2000, 2001, 2002, 2004, 2006 and 2007 by Tyco Electronics Corporation. All Rights Reserved. AMP, AMPOMATOR, AMP-O-LECTRIC, AMP-O-MATIC, AMP-TAPETRONIC, CERTI-CRIMP, COAXICON, MATE-N-LOK, POWERBAND, PRO-CRIMPER and TYCO are trademarks.
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accessories
I Recognized under the
Component Program of Underwriters Laboratories Inc. for 250 VAC, rms or 250 VDC, Service; Series 1 and Series 3 (600 V); Series 4 (600 V) and Series 2, Series 6 (250 V) File No. E28476
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I I
Series 5--Power density application with Size 8 screw machined and precision formed contacts Series 6--Combination of standard and power density application with Type III+ and Size 8 contacts
Certified by Canadian Standards Association, File No. LR 7189
Komax and TopWin are trademarks of Komax AG. TETRASEALS is a trademark of Parker Hannifin Corporation. AIRflex, FLEXAgraff, FLEXAquick, and ROHRflex are trademarks of Flexa GmbH & Co. Other products, logos, and Company names mentioned herein may be trademarks of their respective owners.
I
Select connectors are recognized for 600 volts service.
Restriction on the use of Hazardous Substances (RoHS)
At Tyco Electronics, we're ready to support your RoHS requirements. We've assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are RoHS Compliant, unless marked otherwise. These products comply with European Union Directive 2002/95/EC as amended 1 January 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in
certain electrical and electronic products sold into the EU as of 1 July 2006. Note - For purposes of this Catalog, included within the definition of RoHS Compliant are products that are clearly "Out of Scope" of the RoHS Directive such as hand tools and other non-electrical accessories. Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced at right.
Getting the Information You Need
Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available with links to more detailed information. You can also submit RoHS questions and receive a response within 24 hours during a normal work week. The Support Center also provides:
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I I
Downloadable Technical Data Customer Information Presentation More detailed information regarding the definitions used above
I
So whatever your questions when it comes to RoHS, we've got the answers at
www.tycoelectronics.com/leadfree
Cross-Reference from Noncompliant to Compliant Products Ability to browse RoHS Compliant Products in our on-line catalog
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
I
2
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Connector Series and Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4, 5 Performance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Internal Protection (IP) Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Current Carrying Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Example of New Current Rating Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 CPC, Series 1 Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 11 Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12, 13 Square Flange Receptacles with Round Posted Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Square Flange Receptacles with Solder Cup Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Feed-Thru Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Square Flange Receptacles, Right-Angle, Posted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15,16 Contacts, Type III+ (including Lead Free and Enhanced High Current) . . . . . . . . . . . . . . . . . . . . . . . .17-20 Contacts, Type II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Contacts, Subminiature Coaxial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22, 23 Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Component Dimensions, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 CPC, Series 2 Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Square Flange Feed-Thru Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Contacts, Size 20 DF Crimp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Contacts, Size 20 DM Crimp and 20 DF Solder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Component Dimensions, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 CPC, Series 3 Plugs and Receptacles, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Power Contacts, Type XII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34, 35 Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Component Dimensions, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 CPC, Series 4 Plugs and Receptacles, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 CPC Connector Accessories Cable Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38, 39 Back-Shell Extender and Panel Mount Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Flexible Cable Boots and Internal Cable Grips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Keying Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Sealed CPC Connectors One-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45 Two-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 .125 POWERBAND Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Connectors, Series 5 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Connectors, Series 6 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Connectors, Special Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Wire Entry Seal Kits and Flange Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 CPC Connector Sealing Accessories Sealing Caps and Cable Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Jacketed Cable Seals and Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Flexible Cable Protection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 MIL-C-5015 Style Circular Plastic Connectors Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Connectors, Plugs and Receptacles--Shell Size 20-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Connectors, Plugs and Receptacles--Shell Size 18-10, and Type III+ Contacts . . . . . . . . . . . . . . . . . . .57 Metal-Shell Circular Plastic Connectors Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Receptacles and Plugs, Series 1, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Receptacles and Plugs, Series 1, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Receptacles and Plugs, Series 2, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Receptacles and Plugs, Series 2, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 Receptacles and Plugs, Series 3, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 Receptacles and Plugs, Series 3, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Receptacles and Plugs, Series 4, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Component Dimensions, Series 1, 2, 3 and 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Metal-Shell CPC Connector Accessories Cable Clamps, Cable Entry Seals and Protective Cap Assemblies . . . . . . . . . . . . . . . . . . . . . . . .38, 39, 71 Miniature CPC Connectors Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Plugs, Receptacles and Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73-75 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76-79 Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Part Number Index Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81, 82 Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 Part Number Cross Reference (Non-Compliant to RoHS Compliant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 Global Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
3
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Connector Series and Types
Series 1--Size 16 Contacts
1 3 4 7
6
11
12
14
Series 1 connectors permit the use of multiple combinations of signal and coaxial circuits in the same housing by accepting durable Multimate contacts. These pin and socket contacts include Type III+ and
subminiature coaxial contacts, interchangeable in the same Multimate contact cavity. Type III+ contacts (.062 [1.57] pin diameter) are capable of carrying a maximum of 13 amperes when crimped in wire.
Type III solder contacts and posted contacts for pc board applications are also available. Many connector arrangements offer both standard and reverse sex contact loading--from 4 thru 37 positions.
Series 2--Size 20 Contacts
1 4 9 3 8
14
15
20
21
25
26
28
Series 2 connectors accept Size 20 DF (precision formed) and Size 20 DM (screw-machined) pin and socket contacts with a .040 [1.02] pin diameter, Size 20 DF contacts are available in crimp and solder versions, as well as a posted version
for wrap-type and pc board applications. Maximum current carrying capability is 7.5 amperes. Many connector arrangements offer both standard and reverse sex contact loading--from 8 thru 63 positions.
Series 3--Power Contacts
1 2
3
5
Series 3 connectors accept Type XII power contacts which can carry up to 25 amps per contact. These contacts will accommodate a wire size range of 16 to
10 AWG [1.4 to 5 mm2]. Two connector sizes are available in both standard and reverse sex connector arrangements 3 and 7 positions.
6
7
1 2 3
Series 4--Combination Size 16 and Power Contacts
5 10
7
4 6 8
11 14
13 16
Series 4 connectors accept Size 16 Multimate and Type XII power contacts, combining the signal and coaxial circuit capabilities of Series 1 connectors with the
power circuit capabilities of Series 3 connectors. Available in two connector sizes offering power mixing combinations totaling 16 and 22 positions.
15
4
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Connector Series and Types (Continued)
Series 5--Power Contacts .125 POWERBAND
Series 5 connectors combine the revolutionary performance of the new AMP POWERBAND Contact, high current contact in configurations similar to the Series 3 connectors. AMP POWERBAND contacts offer the electrical 2 1 3 performance of the best Mil Spec Size 8 screw-machined contacts with the economy and productivity of strip-fed, precision formed contacts. Series 5 connectors are environmentally sealable to meet IEC IP 65 and IP 67 specifications. Rated at 600 VAC or VDC, 45 amperes maximum in a single contact, the connectors are available in free-hanging and panelmount applications--one connector configuration containing three .125 POWERBAND contacts.
1
2
3
Series 6--Combination, Size 16 and .125 POWERBAND Contacts
Series 6 combines the high current and environmental sealing capability of Series 5, POWERBAND contacts, and the reliability of signal carrying, low current Type III+ contacts.
8
9
10
This combination of power and signal contacts is offered in one connector configuration containing two .125 POWERBAND contacts and eight Type III+ signal pin and socket contacts.
MIL-C-5015 Style--Size 16 Contacts
This new addition to the AMP Circular Plastic Connector Line is specifically designed to be intermateable with MetalShell size 20-14 and 18-10, MIL-C-5015 Style connector systems. The high impact resistant plastic housing offers the advantages of light weight and lower cost than existing metal-shell connectors. In addition the connector design prevents mismating when used with other insert arrangements. As part of the AMP Multimate family of connectors, the MIL-C-5015 style connector offers the economies of crimp Type III+ pin and socket contacts in reel-mounted, strip-form for high volume automatic machine termination, as well as in loose piece-form for low volume, prototype or maintenance and repair.
Metal-Shell, Circular Plastic Connectors
Metal-Shell CPC connectors consist of a black thermoplastic insert in a nickel-plated, zinc alloy shell. These connectors are currently available in shell sizes 14, 22 and 28, and in two basic configurations consisting of plugs and square flange receptacles.
Miniature CPC Connectors
These compact connectors accept existing MiniUniversal MATE-N-LOK pin and socket contacts, 30-18 AWG [.05-.8 mm2]. Two shell sizes (8 or 11) are available, accommodating from 1 to 4 and 5 to 9 positions. Featuring high contact density and IP67 sealing, these durable connectors are well suited for many wire-to-wire, wire-to-board, and wire-to-panel applications. 5
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Performance Characteristics -- CPC and Metal-Shell CPC Connectors
More information on the performance of AMP CPC and metal-shell CPC connectors is available by requesting the following AMP Product Specifications: 108-10024-- CPC Connectors 108-10037-- Type XII Contacts 108-10020-- Size 20 DM and 20 DF Contacts 108-10040-- Metal-Shell CPC Connectors 108-10042-- Type III+ Contacts 108-1579-- Sealed CPC Connectors with Removeable Contacts
Test Description
Maintenance Aging Contact Retention
Procedure
Contacts removed and reinserted 10 times using applicable tools Axial load applied to contact to displace to the rear of the connector Connectors subjected to 1500 volts rms at sea level Connectors subjected to five cycles of temperature change (-55C and +125C) Connectors vibrated (wired and mated). Contacts wired in series with 100 milliamperes flowing during the test Connectors shocked 50 G (wired and mated). Contacts wired in series with 100 milliamperes flowing during the test Connectors mated and unmated 25 times with tin plated contacts and 500 times with gold plated contacts Mated connectors subjected to 5% salt spray for 48 hours a. Test wire is pushed into mated connectors b. Mated connectors subjected to circulating talcum powder Water is projected through jets against mated connector from any direction and then temporarily immersed in water Mated connectors subjected to a temperature of +125C for 200 hours Measurement made between adjacent contacts with connector mated Mated connectors subjected to 10 days moisture test
Requirements
No damage to contacts or housings. Contact retention maintained Contacts remain in place when subjected to a minimum 10 lb. load* No breakdown or flashover No damage
Dielectric Withstanding Voltage (MIL-STD-1344, Method 3001) Thermal Shock
Vibration (MIL-STD-202, Method 204, Test Condition B) Physical Shock (MIL-STD-202, Method 213A, Test Condition A) Durability
No damage or loosening of parts. No interruption of electrical continuity longer than 10 microseconds No damage or loosening of parts. No interruption of electrical continuity longer than 10 microseconds No wear through damage to plating
Corrosion (Salt Spray) (MIL-STD-202, Method 101, Test Condition B) Protection Against Solids
No damage
a. Must not touch live parts b. No dust deposits observed on mating surfaces No water deposits shall be observed on mating surfaces of contacts or housings No damage
Protection Against Water
Temperature Life
Insulation Resistance (MIL-STD-1344, Method 3003) Humidity (MIL-STD-202, Method 103, Test Condition B)
5000 megohms minimum ambient temperature Minimum insulation resistance of 100 megohms
*For size 16 contacts. Size 8 contacts 25 lb. load, min.
6
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Levels of Protection for Electric Operating Material According to IEC 60529 and IEC 60947, Appendix C
Environmentally Protected Circular Plastic Connectors, for Mated CPC Connectors Utilizing Peripheral Seals and either Wire Entry Seals (for Discrete Wire Applications) or Heat Shrink Boots (for Jacketed Cable Applications). Available are Various Sizes, Series 1, 5 and 6.
Internal Protection (IP) Definition:
Per IEC 60947, Appendix C-- Pertains to low voltage switchgear and control gear. I Per IEC 60529--Pertains to degrees of protection provided by enclosures (IP code).
I
Sample Designation:
(Where x is a numeral value), i.e. IP 65
IP Codes IP
Index Letter
X1
Degree of Protection against ingress of solid foreign objects
Degree of Protection, X1 Protection against ingress of solid foreign objects No Protection Protection against objects >50mm diameter-- including inadvertently touched by hands Protection against objects >12.5mm--including fingers Protection against objects >2.5mm diameter including tools Protection against objects >1.0mm diameter-- including grains Protection against ingress of solid foreign bodies
X2
Degree of Protection against ingress of water
Degree of Protection, X2 0 1 Protection against ingress of water No Protection Vertical Dripping-- Protection against vertical drops of water Dripping <15-- Protection against dripping water when the enclosure is tilted 15 from vertical Spraying at an angle up to 60 from vertical Splashing--Protection against water splashed from any direction Jetting--Protection against water stream out of a nozzle, from any direction Powerful Jetting--Protection against temporary flooding due to powerful jet streams out of a nozzle from any direction Temporary immersion--Protection against temporary immersion
1
2
2
3 4
3 4
5
5
6
Protection against ingress of dust
6
7
7
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Current Carrying Capabilities
The total current capacity of each contact in a given connector is dependent upon the heat rise resulting from the combination of electrical loads of the contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. Caution must be taken so that this combination of conditions does not cause the internal temperature of the connector to exceed the maximum operating temperature of the housing material. Several variables which must be considered when determining this maximum current capability for your application are:
CONTACT CURRENT GUIDE Maximum Current (Amperes) for Largest Wire Size
75 Type XII Upgrade 60 56 50 45 45 35 30 23 15 13 11.85 7.5 0 Size 8 Upgrade .125 POWERBAND Contact Size 8 Type XII Type I, Type II/III+ Upgrade Type III+, Type II, Type III+ Posted Size 20 Upgrade 20 DF
60
I
Wire Size--Larger wire will carry more current since it has less internal resistance to current flow and generates less heat. The wire also conducts heat away from the connector.
I
Connector Size--In general, with more circuits in a connector, less current per contact can be carried.
I
Current Load Distribution-- Spreading those lines with greater current loads throughout the connector, particularly around the outer perimeter, will enhance heat dissipation.
I
Ambient Temperature--With higher ambient temperatures, less current can be carried.
Current Rating Verification Can a contact rated at 10 amps carry 10 amps?
Maybe yes, but probably not. The reason lies in the test conditions used to rate the contact. If these conditions do not adequately reflect the application conditions, the actual allowable current levels may be lower than specified levels. For example, many manufacturers, including Tyco Electronics, test a single contact in air. This gives an accurate measure of the basic current-carrying capacity of the contact. Use the contact alone in air and it can certainly carry 10 ampere. Use it in a multi-position connector surrounded by other currentcarrying contacts or in high ambient temperatures, and the contact should carry less current. Similarly, as the contact ages and stress relaxation, environmental cycling, and other degradation factors take their toll, the contact's currentcarrying capacity decreases. A prudent design must set current levels for such end-of-
design-life (EODL) conditions. Practical current-carrying capacity is not an absolute, but an application-dependent condition.
Temperature
One other factor influencing current levels is the maximum operating temperature, for example, 105C. If the application has a high ambient temperature (over 75C) the contact's T-rise is limited by the maximum operating temperature. For example, an application temperature of 90C limits the contact T-rise to 15C. Since current produces heat (the I2R law), the current must be lowered to limit the T-rise. A contact's T-rise depends not only on its I2R Joule heating, but also on its ability to dissipate the heat. Consider a contact in a multi-contact housing. Joule heating in multiple contacts will raise the local ambient temperature. Since the contact will not be able to dissipate its own heat as well by convection, the maximum T-rise will be realized at a lower current level. Consequently, the allowable current level must be lower to maintain an acceptable T-rise. For a given connector, the current level will be set by the
New Method Simplifies Ratings
To help the designer set the appropriate current level, Tyco Electronics has developed a method of specifying currentcarrying capacity. This method takes into account the various application factors that influence current rating. The method can be summarized as follows: I The contact is aged to EODL conditions by durability cycling, thermal cycling, and environmental exposure. I The contact's resistance stability is verified. I The current necessary to produce the specified temperature rise is measured. This T-rise is usually 30C. I A rating factor is determined to allow derating of multiple contacts in the same housing and for different conductor sizes.
loading density. A connector containing 50% current-carrying contacts will permit higher currents (per contact) than a connector will at 75% loading. The loading percentage assumes an even distribution of contacts within the housing. If all 10 contacts are grouped together in one section of a 20-position connector, the loading density may approach 100%.
The Importance of EODL
As stated, T-rise in a contact depends on both resistance and current. As it ages, a contact's resistance will increase. The contact designer will specify a maximum resistance for the contact, this level is the end-ofdesign-life resistance. Before the contact is tested for current, Tyco Electronics subjects it to a sequence of tests that exercises the major failure mechanisms and thereby simulates EODL conditions. Conditioning includes mating cycling, industrial mixed-flowing gases, humidity and temperature cycling, and vibration to sequentially introduce wear, corrosion, stress relaxation, and mechanical disturbance.
8
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Presentation -- An Example*
Current Rating
The presentation of currentcarrying capacity in AMP product specifications includes two parts:
I
First, a base curve showing current levels versus T-rise for a single circuit and the largest wire size (See figure 1). This represents the maximum current capacity of the contact. The curve is usually flat up to 75C ambient and then drops off. Up to 75C, the 30C T-rise limits the amount of current, and above 75C the current must be reduced to keep the combination of ambient temperature and T-rise from exceeding the maximum operating temperature of 105C. Next are rating factors, a table of multipliers to account for connector loading and for smaller wire sizes (See figure 2). The designer first determines the base current for the ambient conditions of the application; then multiplies this base current by the rating factors to find the current level for the application's loading factor and wire size.
10
5
*Note: Data is not typical of a specific CPC connector configuration. For specific current rating information based on % connector loading, contact Tyco Electronics. To demonstrate the method of specifying current, consider the following application conditions; an ambient temperature of 65C, a 50% loading of contacts in the housing, and 20 AWG [0.6mm2] wire.
I
0 0 10 20 30 40 50 60 70 80 Ambient Temperature (C) 90 100
Graph shows the relationship between base current, ambient temperature, and contact T-rise.
I
AWG 18 20 22 24 26
From Figure 1, the base current rating is 14 ampere with 18 AWG [0.8mm2] wire. Figure 2, the rating factor for 50% loading and 20 AWG [0.6mm2] wire is 0.68. The specific rating for this application is the product of the base rating and the rating factor: 14 x 0.68 = 9.5 ampere Each of the contacts can carry 9.5 ampere. However, if the ambient temperature is 80C the allowable T-rise becomes 25C. The base current must be lowered to 12.8 ampere so that the 105C maximum operating temperature is not exceeded. The current rating then becomes: 12.8 x 0.68 = 8.7 ampere.
% Loading
Single
1
.83
.69
.59
.50
I
30%
.97
.80
.66
.57
.49
I
Practical Values
The current-rating method gives designers practical values applicable to their applications. While the specified current levels for a contact may be lower than for other testing methods, they are more practical and simplify the system design process. "Spec-manship" is replaced by a realistic assessment of the current-carrying capacity of a contact under varying conditions of temperature, connector loading, and wire size. Specific current-carrying data based on EOL and % loading is available from Tyco Electronics. Please contact your local Tyco Electronics Sales Engineer or call Tyco Electronics.
50%
.83
.68
.57
.48
.42
I
70%
.65
.53
.45
.38
.33
I
100%
.55
.45
.38
.32
.28
Figure 2 Rating factors allow the base current to be adjusted for various connector loading and wire sizes.
Contact Selector Chart
Connector Type CPC Series 1 CPC Series 2 CPC Series 3 CPC Series 4 CPC Series 5 CPC Series 6 CPC 5015 CMC Series 1 CMC Series 2 CMC Series 3 CMC Series 4 20 DF Type I Type II Type III+ Posted Type III+ Type XII Sub-Mini Coax POWERBAND Contacts
Connector/Contact Acceptability
As previously stated, choosing the correct connector/contact combination is fundamental to the successful function of all connectors. The Selector Chart shown at right, is designed to simplify your choice
Current Rating (Amperes)
of connectors and their acceptable contacts. Once you have selected the wire size, currentcarrying capacity need, number of positions required, and the type of contacts needed in your choice of connector, refer to this matrix for a quick look at exactly what is acceptable in a given connector type.
Figure 1
15 Single Contact 18 AWG
9
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Circular Plastic Connectors, Size 1
CPC Connectors, Series 1 for Cable or Panel Mount
(Accepts Type III+, HighCurrent Power, Type II and Subminiature Coax Contacts) Square Flange Receptacle
*Panel Thk. .125 [3.18] Max. *G .025 [0.64] *F .010 [0.25] *J Dia.
CPC Series 1
*D .010 [0.25]
*E Max. *H
+.007 -.000 Dia. [+0.18]
*F .010 [0.25]
*A Max. *B
.015 [0.38]
*Thread Size (See chart)
Panel Cutout
*C .010 [0.25]
Free-Hanging Receptacle Listed part numbers are for connectors only; contacts must be ordered separately. Material
Housing--Thermoplastic, 94V-0 rated, black
*D [0.25]
.010
*A Max. *B .015 [0.38] *C .010 [0.25]
*E Max.
*L Max.
*Note: See page 25 for callout dimensions
Related Product Data
Contacts--Pages 17-23 Contact Arrangement--Page 24 Component Dimensions--Page 25* Accessories--Pages 38-42, 52-54 Performance Characteristics-- Page 6 Application Tooling--Pages 76-79 Technical Documents--Page 80
*Thread Size (See chart)
*K Max.
Plug
*M Max.
*N Max.
*Thread Size (See chart)
Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts) Replacement Coupling Rings
Shell Size 11 13 17 23 Part No. 213811-1 213813-1 213810-1 213812-1 Arrangement
Shell No. of Size Positions
Keying
Square Flange Receptacle With Threaded With Mounting Inserts1 Holes 208130-1 208131-1 206036-8 -- 211839-1 -- 787610-1 -- 206061-1 206705-1 206036-1 213862-1 206838-1 213866-1 206151-1 213860-1
Free-Hanging Receptacle 206153-1 206705-2 206036-3 -- 206838-2 -- 206151-2 --
Plug 206060-1 206708-1 206037-1 213849-1 206837-1 213851-1 206150-1 213848-1
11-4 13-9 17-16 23-24
Keying
Molded-in keying in two configurations: A--Standard Configuration: 5 Keys
1Four
23-37
A A A B A B A B
4-40 threaded inserts per receptacle.
Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts)
Arrangement
Shell No. of Size Positions
Keying
B--Optional Configuration: 4 Keys to prevent mismating of standard and reverse sex.
Square Flange Receptacle With Threaded With Mounting Inserts1 Holes 211102-1 211103-1 -- 206306-5 -- 206430-1 206043-1 796437-2 206306-1 213864-1
Free-Hanging Receptacle 206430-2 206043-3 -- 206306-2 --
Plug 206429-1 206044-1 796449-1 206305-1 213850-1
11-4 17-14 23-37
A A B A B
10
Catalog 82021 Revised 7-07 www.tycoelectronics.com
1Four 4-40 threaded inserts per receptacle. Key Style "A" is the Standard 5 Locating Key arrangement. Key Style "B" is the 4 Locating Key arrangement.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Circular Plastic Connectors, Series 1, VDE Tested
CPC Connectors, Series 1, for Cable or Panel Mount (Accepts Type III+, HighCurrent Power, Type II and Subminiature Coax Contacts)
Square Flange Receptacle
*Panel Thk. .125 [3.18] Max. *G .025 [0.64] *F .010 [0.25] *J Dia.
*D .010 [0.25]
*E Max. *H -.000 Dia.
[+0.18] +.007
*F .010 [0.25]
CPC Series 1
*A Max. *B .015 [0.38] *C .010 [0.25]
*Thread Size (See chart)
Panel Cutout
I
Designed to meet requirements of VDE as shown in DIN Specification 57627 Recognized under the Component Program of Underwriters Laboratories Inc. for 600 VAC and 600 VDC service, File No. E28476
R
Free-Hanging Receptacle
*A Max. *B
.015 [0.38]
*C .010 [0.25]
I
*D .010 [0.25]
*E Max.
*L Max.
*Note: See page 25 for callout dimensions
*Thread Size (See chart) *K Max.
I
Certified by Canadian Standards Association, File No. LR 7189
R
Plug
*M Max.
Listed part numbers are for connectors only; contacts must be ordered separately. Material
Housing--Thermoplastic, 94V-0 rated, black
*Thread Size (See chart)
*N Max.
Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts) Related Product Data
Contacts--Pages 17-23 Contact Arrangement--Page 24 Component Dimensions--Page 25* Accessories--Pages 38-42, 52-54 Performance Characteristics-- Page 6 Application Tooling--Pages 76-79 Technical Documents--Page 80
Arrangement
Shell Size No. of Positions
Keying
A A A 23-19 B 1Four 4-40 threaded inserts per receptacle.
13-7 17-9
Square Flange Receptacle With Threaded With Mounting Inserts1 Holes 211401-4 211401-1 211767-2 211767-1 211771-2 211771-1 -- 213870-1
Plug 211399-1 211766-1 211770-2 213853-1
Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts)
Arrangement
Shell Size No. of Positions
Keying A A B A B
Replacement Coupling Rings
Shell Size 13 17 23 Part No. 213813-1 213810-1 213812-1
13-7 17-9 23-19
Square Flange Receptacle With Threaded With Mounting Inserts1 Holes 211398-4 211398-1 -- 211769-1 -- 796439-2 -- 211773-1 -- 213868-1
Free-Hanging Receptacle 211398-2 211769-3 -- -- --
Plug 211400-1 211768-1 796450-1 211772-1 213852-1
Keying
A--Standard Configuration: 5 Keys B--Optional Configuration: 4 Keys
1Four 4-40 threaded inserts per receptacle. Key Style "A" is the Standard 5 Locating Key arrangement. Key Style "B" is the 4 Locating Key arrangement.
11
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Circular Plastic Connectors, Series 1
Square Flange Receptacles, Printed Circuit Board Mount
with .025 [0.64] sq. solder tails
1.435.015 [36.450.38] 1.125.010 [28.580.25] Typ. .150 Dia. [3.81] 4 Holes 1.050.010 [26.670.25] Dia. .094 [2.39] .420.015 [10.670.38] B
CPC Series 1
1.435.015 [36.450.38]
1.125.010 [28.580.25] Typ.
A .125 Max. [3.18] Panel Thk.
Material and Finish
Housing--Thermoplastic, 94V-0 rated, black Contacts-- A--Duplex plated gold flash on entire contact with .000030 [0.00076] min. gold on contact engagement area, tin on the termination area C--Plated tin on the entire contact, tin on the termination area
Standard Sex (Posted Pin Contacts)
Arrangement No. 11-4 13-7 Receptacle Assemblies Mounting 4-40 Threaded Holes Inserts -- -- 208223-9 13-9 -- -- 1-207303-5 1-207303-3 213855-4 213782-4 23-19 213859-2 -- -- 213588-2 -- -- -- -- -- 1-206934-7 -- -- -- -- B A A A B A A A A B A 1-208223-0 1-207303-4 -- -- 213855-3 -- A A A B A 207825-9 1-796433-1 -- Keying Style A A A Dimensions A B .119 3.02 .220 5.59 .220 5.59 .220 5.59 .220 5.59 .220 5.59 .429 10.90 .618 15.70 .220 5.59 .618 15.70 .220 5.59 .429 10.90 .220 5.59 .119 3.02 .429 10.90 .618 15.70 .816 20.73 .816 20.73 .816 20.73 .816 20.73 .816 20.73 .816 20.73 .679 17.24 .674 17.12 .654 16.61 .679 17.24 .654 16.61 .679 17.24 .654 16.61 .654 16.61 .654 16.61 .654 16.61 Contact Finish Code A A A A A C A A A C A A A A A C A A A Peripheral Seal N N N N N N N N N N N N N N Y N N
Related Product Data
Contact Arrangement--Page 24 Performance Characteristics-- Page 6 Technical Documents--Page 80
17-16
Keying
Molded-in keying in two configurations: A--Standard Configuration: 5 Keys
213798-3 23-24 213780-2 213857-2 1-206934-1 206934-5 -- 208132-2 1-206934-8 213854-3 1-206934-9
B--Optional Configuration: 4 Keys to prevent mismating of standard and reverse sex.
23-37
Note: Posts are .017 [0.43] offset from centerline of contacts. All posts must be oriented in the same plane for proper contact/post location.
Other Available Posted Contacts Tyco Electronics can make available contacts with various solder tail lengths for loading into the standard or reverse sex, square flange receptacles for applications requiring custom solder tail lengths. 12
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
.119 Min. [3.02] .618 Max. [15.70]
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Circular Plastic Connectors, Series 1 (Continued)
Square Flange Receptacles, Printed Circuit Board Mount
with .025 [0.64] sq. solder tails
1.435.015 [36.450.38] 1.125.005 [28.580.13] 1.050 [26.67] .420.005 [10.670.13] .094.005 [2.390.13]
CPC Series 1
1.125.005 [28.580.13] 1.435.015 [36.450.38]
1.050.005 Dia. [26.670.13]
1.110 Max. Dia. [28.19]
B
.030 A [0.76] Typ.
Material and Finish
Housing--Thermoplastic, 94V-0 rated, black Contacts-- A--Duplex plated gold flash on entire contact with .000030 [0.00076] min. gold on contact engagement area, tin on the termination area C--Plated tin on the entire contact, tin on the termination area
.125 [3.18] Max. Thk. Panel
Reverse Sex (Posted Socket Contacts)
Arrangement No. Receptacle Assemblies Mounting 4-40 Threaded Holes Inserts 208283-4 11-4 1-788130-1 17-9 1-213826-1 213729-9 17-14 1-213825-7 -- -- -- 213729-6 -- 213729-8 -- -- -- -- -- -- -- -- A A A A A B A A A B A A A -- Keying Style A Dimensions A B .159 4.04 .704 17.88 .220 5.59 .368 9.35 .220 5.59 .159 4.04 .645 16.38 .557 14.15 .368 9.35 .557 14.15 .368 9.35 .368 9.35 .159 4.04 .536 13.61 .541 13.74 .536 13.61 .536 13.61 .536 13.61 .536 13.61 .394 10.00 .374 9.50 .374 9.50 .374 9.50 .374 9.50 .374 9.50 .374 9.50 Contact Finish Code A C C A C C A C C A C C A Peripheral Seal N N Y N Y N N N Y N N Y N
Related Product Data
Contact Arrangement--Page 24 Performance Characteristics-- Page 6 Technical Documents--Page 80 Keying--Page 12
Special CPC Connectors, Square Flange Receptacles, Printed Circuit Board Mount With Round Posted Contacts (Size 16), Contact Arrangement 17-16
213858-3 23-19 213781-9 213827-8 2-208224-1 213856-4 1-208224-2 23-37 1-213828-6 207890-2
Material and Finish
Housing--Thermoplastic, 94V-0 rated, heat-stabilized, fire-resistant, selfextinguishing, black Contacts--Brass Plating-- Connector Part No. 207292-1-- Plated tin over .000050 [0.00127] min. nickel on entire contact Connector Part No. 207292-2-- Plated .000030 [0.00076] min. gold over .000050 [0.00127] min. nickel on entire contact
Notes: 1. Connector can be used for pressure bulkhead feedthru (sealed) applications. Notes: 2. Receptacle is Standard Sex, supplied preloaded with 16 special round posted pin contacts, .030 [0.76] diameter.
Note: Posts are .017 [0.43] offset from centerline of contacts. All posts must be oriented in the same plane for proper contact/post location.
13
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Circular Plastic Connectors, Series 1 (Continued)
Special CPC Connectors, Square Flange Receptacles, With Solder Type Contacts (Size 16), Contact Arrangement 17-16 CPC Series 1
.420.015 [10.670.38] .094.010 [2.390.25]
1.050.010 Dia. [26.670.25]
1.090.010 [27.690.25] Dia.
Material and Finish
Housing--Thermoplastic, 94V-0 rated, heat-stabilized, fire-resistant, selfextinguishing, black Contacts--Brass Plating-- Connector Part No. 206404-1-- Plated .000030 [0.00076] min. gold over .000030 [0.00076] min. nickel on entire contact Connector Part No. 206404-2-- Plated tin over .000100 [0.00254] min. copper on entire contact
Panel Thk. .125 Max. [3.18] .250.015 [6.350.38]
Solder Cup Contact
.156 [3.96]
Notes: 1. Connector can be used for pressure bulkhead feedthru (sealed) applications. Notes: 2. Receptacle is standard sex, supplied preloaded with 16 special solder cup pin contacts.
Receptacle, Feed-Thru
Special CPC Connectors, Feed-Thru
Pressure Rating up to 30 psi
B .010 [0.25]
Panel Thk. .125 Max. [3.18]
E .025 [0.64] D .010 [0.25] G Dia.
F Dia. (4 Holes) Pin Both Sides
Panel Cutout
C .010 [0.25] A Max.
H Max.
Plug Material and Finish
Housing--Thermoplastic, 94V-0 rated, black Contacts--Copper alloy, gold over nickel plated
J Max.
Part Numbers
Arrangement 11-4 17-16
Thread Size (See Chart)
Standard Numbering Plug 206060-1 206037-1
Reverse Numbering Plug 206516-1 206554-1
Feed-Thru Receptacle 206518-2 206552-1
Dimensions
Note: Feed-Thru Receptacles are fully loaded with Size 16, feed-thru pin contacts. Order Size 16 crimp, snap-in socket contacts for plugs separately. Arrangement 11-4 17-16 A 1.209 30.71 1.209 30.71 B .687 17.45 1.050 26.67 C .094 2.39 .094 2.39 D .844 21.44 1.125 28.58 Dimensions E 1.125 28.58 1.435 36.45 F .125 3.18 .150 3.81 G .840 21.34 1.210 30.73 H 1.080 27.43 1.080 27.43 J .975 24.77 1.349 34.26 Thread Size 5/8-24 UNEF-2A 15/16-20 UNEF-2A
14
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Circular Plastic Connectors, Series 1 (Continued)
Square Flange Receptacles, Right-Angle, Posted
with .025 [0.64] sq. solder tails
*A Max. *B *C
CPC Series 1
*D Max.
*E Max.
Material and Finish
Housing--Thermoplastic, 94V-0 rated, black Location Wafer--Phenolic, black Contact Posts--.000100 [0.00254] min. tin over .000100 [0.00254] min. copper Contact Body-- A--.000100 [0.00254] min. tin over .000050 [0.00127] min. nickel B--.000030 [0.000762] min. gold for a length of .200 [5.08] min. from mating end, with remainder gold flash, both over .000050 [0.00127] min. nickel
.150 [3.81] 4 Holes *F *G .125 Max. [3.18] Thk. Panel .025 Sq. [0.64] Post Typ. Location Wafer
Contact
*H Dia.
*F *J Dia.
*Note: See page 25 for callout dimensions
Related Product Data
Contact Arrangements--Page 24 Component Dimensions--Page 25* Performance Characteristics-- Page 6 Keying--Standard Configuration: 5 Keys Technical Documents--Page 80
Panel Cutout
Standard Sex (Posted Pin Contacts)
Arrangement No. 11-4 13-7 13-9 17-9 17-16 23-19 23-24 23-37 Receptacle Assemblies Mounting 4-40 Threaded Holes Inserts 1-796403-1 1-796403-2 1-796435-1 1-796435-2 1-796375-1 1-796375-2 1-796497-1 -- 1-796404-1 -- 1-796405-1 -- 1-796387-1 -- 1-796387-2 -- 1-796406-1 -- Contact Body Finish Code B B B B B B A B B Mating Plug Part No. 206060-1 211399-1 206708-1 211766-1 206037-1 211770-2 206837-1 206150-1
Reverse Sex (Posted Socket Contacts)
Arrangement No. 11-4 13-7 17-9 17-14 (shown) 23-19 23-37 Receptacle Assemblies Mounting 4-40 Threaded Holes Inserts 1-796407-1 -- 1-796500-1 -- 1-796501-1 -- 796348-3 -- 796348-2 -- 1-796502-1 -- 1-796409-1 -- Contact Body Finish Code B B B A B B B Mating Plug Part No. 206429-1 211400-1 211768-1 206044-1 211772-1 206305-1
15
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Circular Plastic Connectors, Series 1 (Continued)
Square Flange Receptacles, Right-Angle, Posted
with .045 [1.14] sq. solder tails. For Higher Current Applications
Mating Face Receptacle Mail: Thermoplastic Color: Black Major Key .520.015 [13.2.381] 2.43 Ref. [61.72] 1.33 Max. [33.78] .156 [3.96]
CPC Series 1
O 1.45 Max. [36.83]
O 1.51 Max. [38.35]
Material and Finish
Housing--Thermoplastic, 94V-0 rated, black Location Wafer--Phenolic, black Contact Posts--.000100 [0.00254] min. tin over .000100 [0.00254] min. copper Contact Body-- A--.000100 [0.00254] min. tin over .000050 [0.00127] min. nickel B--.000030 [0.000762] min. gold for a length of .200 [5.08] min. from mating end, with remainder gold flash, both over .000050 [0.00127] min. nickel Technical Documents--Page 80
O .150--157 [3.81--3988] 4 Holes O 1.61 [40.89] .16 [4.064] 1.438 [36.525] 2 PLC 1.750.025 [44.45.635] 2 PLC .125 Max. [3.18] Thk. Panel Location Wafer Material: Phenolic Color: Black Contact 24 PLC .045 Sq. [1.14] Post Typ.
1.438 [36.525] 2 PLC
Recommended Panel Cutout
Standard Sex (Posted Pin Contacts)
Arrangement No. 13-7 17-16 23-24 23-37 Receptacle Assemblies Mounting Holes 1776903-1 1776904-1 1776905-1 1776906-1 Contact Body Finish Code B B B B Mating Plug Part No. 211399-1 206037-1 206837-1 206150-1
16
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Signal Contacts
Type III+, Crimp, Snap-In
[.0625 +.0010 -.0020 Dia. [1.588+0.025] -0.051
Spring, Stainless Steel Spring, Stainless Steel
Pin Body
Pin
.390 Min. [9.91]
Ferrule, Brass, Nickel Flash
CPC Series 1
.113 Max. [2.87] Dia.
Socket
Pin
.530.010 [13.460.25]
Material and Finish -- See chart.
Contact Body--Brass or phosphor bronze Retention Spring--Stainless steel
Application Tooling--Pages 76-79 Technical Documents 114-10004 Application Specification 108-10042 Product Specification
Socket
Contact Size 16--Pin Diameter .062 [1.57] (Test Current, 13 Ampere)
AWG 30-28 Wire Size Range mm2 0.05-0.09 Ins. Dia. Range .015-.030 0.38-0.76 .040-.0601 1.02-1.52 .014-.0301 0.36-0.76 26-24 0.12-0.2 .035-.0551 0.89-1.40 .040-.0801 1.02-2.03 Contact Finish Gold/Nickel2 Sel. Gold/Nickel3 Bright Tin Gold/Nickel2 Sel. Gold/Nickel3 Gold/Nickel2 Sel. Gold/Nickel3 Bright Tin Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin Gold/Nickel2 Sel. Gold/Nickel3 Pin
Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8.
Strip Form Contact No. Socket 788088-2 788088-1 1-66424-1 66424-7 66424-8 66394-7 66394-8 1-66108-5 66108-7 66108-8 66108-1 3-66104-0 66104-8 66104-9 2-66104-3 66104-1 1-66563-1 66563-8 1-66331-4 66331-7 66331-8 66331-2 1-66100-9 66100-8 66100-9 -- 1-66358-6 1-66358-8 66358-9 1-66358-0 1-66358-3 66358-1 66598-9 1-66598-0 66598-2
Pin --
Loose Piece Contact No. Socket -- 788088-3 -- 66428-3 66428-4 -- 66405-4 1-66109-7 66109-3 66109-4 66109-1 1-66105-9 66105-3 66105-4 1-66105-3 66105-1 66565-7 66565-4 1-66399-0 66399-3 66399-4 66399-2 1-66101-9 66101-3 66101-4 -- 1-66360-2 66360-7 66360-3 66360-4 66360-8 66360-1 66601-9 66601-2
SStandard
788085-3 788085-1 1-66425-2 66425-7 66425-8 66393-7 66393-8 1-66106-5 66106-7 66106-8 -- 2-66102-5 66102-8 66102-9 2-66102-2 -- 1-66564-2 66564-8 1-66332-4 66332-7 66332-8 -- 1-66098-9S 1-66098-8 66098-8 66098-9 66098-6 1-66359-4 1-66359-5 66359-9 1-66359-0 1-66359-2 -- 66597-8 66597-2
30-26
0.05-0.15
24-20
0.2-0.6
.060-.120 5 1.52-3.05 .080-.1001 2.03-2.54
Sel. Gold/Nickel4 Bright Tin Sel. Gold/Nickel3 Bright Tin Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin
788085-4 -- 66429-3 66429-4 -- 66406-4 1-66107-1 66107-3 66107-4 -- 1-66103-8 66103-3 66103-4 1-66103-2 -- 66566-7 66566-4 1-66400-0 66400-3 66400-4 -- 1-66099-5 66099-3 66099-4 66099-1 1-66361-2 66361-7 66361-3 66361-4 66361-8 -- 66602-8 66602-2
Tooling Part No. Loose Piece Strip Form Hand Tool Applicators 567867-1*** 90716-1 or 567947-1*** or 680602-*** 91515-16 90225-2 6 91515-16 or 58495-1* 91515-16 or 58495-1* 466598-*** 466585-3*** 466321-*** or 466908-2*** 466323-*** or 466907-2*** 466383-4*** or 466979-1*** or 567363-*** 466324-*** or 466942-1*** 466325-*** or 466906-1***
91542-16 91523-16 or 90225-2 6 91505-16 or 91523-16 or 58495-1*
18-16
0.8-1.4
.080-.1001 2.03-2.54
Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4
.080-.1001 2.03-2.54 18-14 0.8-2.0 .110-.150 5 2.79-3.81
insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2.000015 [0.00038] gold in the mating area over .000050 [0.00127] min. nickel. 3.000030 [0.00076] gold in the mating area, with gold flash on remainder, over .000050 [0.00127] min. nickel. 4.000030 [0.00076] gold in the mating area, with gold gradient on remainder, over .000050 [0.00127] min. nickel.
1Overall
91519-16
466326-*** or 466923-2*** 466958-1*** or 567364-***
Bright Tin Sel. Gold/Nickel3
5Contacts
91521-16
can ONLY be used in: Metrimate; CPC Series 1 (Arr. 2324), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. 6To use with the 626 Pneumatic Tool: remove crimping head from Straight Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).
reeling of strip form contacts. *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with 626 Pneumatic Tool System. Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78] or less), No. 200893-2 (for insulation diameters .090 [2.29] max.). Extraction Tool Part No. 305183. (Instruction Sheet 408-1216) ***Call Technical Support for Machine Applicator Part Numbers.
17
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Signal Contacts (Continued)
Enhanced High Current Type III+, Crimp, Snap-In
[.0625 +.0010 -.0020 Dia. [1.588+0.025] -0.051
Spring, Stainless Steel Spring, Stainless Steel
Pin Body
CPC Series 1
Pin
.390 Min. [9.91]
Ferrule, Brass, Nickel Flash .113 Max. [2.87] Dia.
Socket
Pin
Material and Finish -- See chart.
Contact Body--Copper Nickel Alloy Retention Spring--Stainless steel
Related Product Data
Application Tooling -- Pages 76-79 Technical Documents 114-10004 Application Specification 108-10024-2 Product Specification
.530.010 [13.460.25]
Socket
Contact Size 16--Pin Diameter .062 [1.57]
AWG Wire Size Range mm2 Ins. Dia. Range .080-.1001 2.03-2.54 18-14 0.8-2.0 .110-.1502 2.79-3.81
1 2 3
Contact Finish Gold Tin Gold Tin
Pin
Strip Form Contact No. Socket 1-66358-9 2-66358-1 1-66598-1 1-66598-2
Pin
Loose Piece Contact No. Socket 1-66360-4 1-66360-6 1-66601-0 1-66601-2
Tooling Part No. Loose Piece Strip Form Hand Tool Applicators 91519-13 91521-13 466326-*** or 466923-2*** 466958-1*** or 567364-***
1-66359-6 1-66359-9 1-66597-0 1-66597-1
1-66361-4 1-66361-6 66602-9 1-66602-0
Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. Contacts can ONLY be used in CPC, Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). *** Call Technical Support for Automatic Machine Applicator Part Numbers.
Ratings
Voltage: Base Current: Temperature: VDE 0627: 250 Volts AC/DC 600 Volts AC/DC, Series I, VDE tested and select loaded only Type III+ contacts: 17 amperes, 30C temperature rise with single contact on 14 AWG wire Enhanced High Current Type III+ contacts: 25 amperes, 30C temperature rise with single contact on 14 AWG wire -55C to +105C XA/630/4KV/2 - Series I, VDE tested only
Multiplication Rating Factor (F)
Type III+ Contacts (Note: 1 = 17 amperes)
Shell Size 11-4 13-9 17-16 23-24 23-37 Single Circuit Wire Size 30 AWG 14 AWG .291 1 .278 .995 .270 .990 .281 .985 .275 .985 Percent Connector Loading 50% Wire Size 30 AWG 14 AWG .212 .905 .175 .750 .146 .625 .138 .550 .131 .497 100% Wire Size 30 AWG 14 AWG .140 .684 .134 .567 .127 .472 .120 .416 .114 .376
Enhanced High Current Type III+ Contacts (14 AWG wire only - Note: 1 = 25 amperes)
Percent Connector Loading Shell Size 11-4 13-9 17-16 23-24 23-37 Single Circuit 14 AWG .880 .880 .880 .880 .880 50% 14 AWG .840 .640 .520 .520 .440 100% 14 AWG .640 .480 .400 .400 .320
18
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Signal Contacts (Continued)
Type III+ (Precision Formed, Crimp)
Contact Size--16 Pin Diameter--.062 [1.57] Material and Finish
Contact Body--Copper alloy, plated tin or gold Spring--Stainless steel
Ins. Dia. Range1 .035-.055 0.89-1.4 .045-.070 1.14-1.78 .078-.098 1.98-2.49 Strip Form Applicator Part No. -- 466323-*** or 466907-2*** 466741-*** or 680114-3*** Loose Piece Hand Tool Part No. 91515-15 or 58495-1* 91515-15 or 91505-15 or 58495-1* 91523-15 or 91505-15 or 58495-1*
Grounding Pin
(make first - break last)
Related Product Data
Performance Characteristics--Page 6 Application Tooling--Pages 76-79 Technical Documents--Page 80
CPC Series 1
Wire Size Range mm2 0.12-0.2 0.2-0.6 AWG 26-24 24-20
Contact Finish Tin Sel. Gold/Nickel4 Bright Tin Sel. Gold/Nickel4 Tin Sel. Gold/Nickel4
Grounding Pin Part No. Strip Form 164159-3 164159-4 164160-3 164160-4 164161-3 164161-4 Loose Piece 164162-1 164162-2 164163-1 164163-2 164164-1 164164-2
0.8-1.4
1Overall 4Gold 5To
18-16
insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area. use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. ***Call Technical Support for Automatic Machine Applicator Part Numbers. Extraction Tool Part No. 539972-1.
High Current Power Contact--Size 16
The features of the High Current Size 16 contact have been designed to retrofit into the existing AMP Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, M Series, Metrimate Square Grid and Drawer Connector housings. An initial T-Rise test in free air has shown a 23 amp capability with a 30 T-Rise. The contact may be crimped onto 14 AWG wire with an AMP hand tool Part No. 601967-1. Use turret TH502 (1-601967-6) for the pin and turret TH501 (1-601967-5) for the socket.
Material
Body--Copper alloy Louvertac Band--Beryllium copper Retention Spring--Stainless steel
Finish
Body--Silver Louvertac Band--Gold
Wire Range mm2 AWG 0.8-1.4 2 18-16 14
Pin Loose Piece 796964-1 193844-1
Contact Part Nos. Socket Tape Loose Tape Mounted Piece Mounted 796964-2 796966-1 796966-2 193844-2 193846-1 193846-2
Crimping Tool Turret Tool for for Pins Sockets 601967-1 1-601967-5 1-601967-5 601967-1 1-601967-6 1-601967-5
Extraction Tool Part No. 305183
19
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Signal Contacts (Continued)
Type III+ (Precision Formed, Solder)
Solder-Type
(with Preformed Wire Barrel/Insulation Support)
Contact Size--16 Pin Diameter--.062 [1.57]
CPC Series 1
Material and Finish
Contact Body--Copper alloy, plated tin or gold Spring--Stainless steel
Related Product Data
Performance Characteristics--Page 6 Technical Documents--Page 80
Pin Socket
Solder-Tab
Pin Solder-Type
Socket
Pin
Socket
Pin
Socket
Contact Size 16--Pin Diameter .062 [1.57] (Test Current, 13 Ampere)
Wire Size Range Contact Finish Gold/Nickel1 Gold/Nickel1 Duplex2 Bright Tin Loose Piece Contact No. Pin 266182-1 266180-1 202236-7 202236-5 Socket 266183-1 266181-1 202237-7 202237-5
Solder-Tab
AWG 26-20 18-16
mm2 0.12-0.6 0.8-1.4 Solder Tab4
[0.00076] gold in mating area over .000030 [0.00076] min. nickel. plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin on solder tab. 3Bright tin on entire contact. 4Designed for up to 14 AWG; but, not to exceed current limitation of contact. Note: These contacts can be used in Multimate contact cavities of all connector housings. Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Extraction Tool Part No. 305183
2Duplex
1.000030
20
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Signal Contacts (Continued)
Type II, Screw Machined, Crimp
Material
Contact Body--Brass Retention Spring--Stainless steel
1.087.010 [27.610.25] .472.005 [11.990.13]
CPC Series 1
Finish
Contact Body--.000030 [0.00076] gold over .000050 [0.00127] nickel. Gold thickness controlled on socket O.D. Retention Spring--Stainless steel
Pin
.107 [2.72] Max. Dia. Spring .062.001 Dia. [1.570.03] Pin Body
Pin
Related Product Data
Application Tooling--Pages 76-79
Spring
.795.010 [20.190.25]
Socket
Socket Body
Socket
Contact Size 16--Pin Diameter .062 [1.57] (Test Current, 13 Ampere)
Wire Size Range AWG mm2 Ins. Dia. Range1 .035-.055 0.89-1.40 .048-.065 1.22-1.65 .095-.110 2.41-2.79 .040-.062 1.02-1.57 .055-.088 1.40-2.16 No. Ins. Support .080-.105 2.03-2.67 No Ins. Support No Ins. Support Tape Mounted Contact No.2 Pin Socket 201611-4 -- -- 201578-4 201330-6 -- -- 200336-6 --
3212618-23
Loose Piece Contact No. Pin Socket 201611-14 201334-14 202410-14 201578-14 201330-14 202725-14 202507-14 200336-14
5,6 ,6204219-1
Contact Color Code Red/Red
Tooling Part No. Tape Mounted Loose Piece Dies for Die Set for Hand AMP-TAPETRONIC 626 Pneumatic Tool Machine 69875 Tool System 90230-17 91538-1* or 601967-1* 601967-1* 91538-1* or 58541-1* or 601967-1* -- -- 90250-1 -- 90250-1 -- 90231-27 -- 90231-27 -- 90231-27 -- 91539-1* or 601967-1* 90136-1* or 601967-1* 91539-1* 58541-1* or 601967-1* 91539-158541-1* or 601967-1*
-- -- -- -- 201328-9 -- -- 200333-8 -- 201568-3 --
201613-15 201332-15 202411-15 201580-15 201328-15 202726-14 202508-15 200333-14 -- 201568-15 --
28-24 0.08-0.20
Red/Red Green Yellow/Red
90249-2 --
24-20 18 (Two)
0.2-0.6 0.9-0.9 (Two)
90249-2 Yellow/Red Blue -- Blue/Blue Blue/Blue Violet/Blue --
90230-17
18-16
0.8-1.4
201570-14
,6,3212618-13,6,
14
1Overall 2For
2
201570-2
insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. AMP-TAPETRONIC Machine No. 69875, order contacts by Tape Mounted Contact No., plus packaging code "IM REEL" (5000 parts per reel). 3Grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves. 4Use turret TH502 (1-601967-6) with hand tool 601967-1. 5Use turret TH501 (1-601967-5) with hand tool 601967-1. 6Pin length is .630.005 [16.002.127] on these two pins. 7Die Set requires "C" Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). *Commercial PRO-CRIMPER II Hand Tool for field repair use only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. Does not use Hand Tool 91539-1 or 601967-1. Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Insertion Tool Part No. 200893-2 (for insulation diameters .070 [1.78] or less). Extraction Tool Part No. 305183.
21
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Coaxial Contacts
Subminiature Coax, Size 16 Precision Formed, Crimp
1.010 Ref. [25.65]
Pin
CPC Series 1
Pin
.650 [16.51] Ref.
Socket
0 .107+.005 -.000 Dia.
[2.718+.127] -.000
.250 [6.35]
A.003 .076 Dia.
.112+.005
[2.845+.127]
Dia. .084 .086 [2.134] [2.184] Dia.
Socket
Ferrule .120 Part No. 5-225088-1-- A [3.05] Dia. Part No. 225088-3-- A .123 Dia. [3.12]
.235 [5.969] Max.
Ferrule Part No. 1-332057-0
Material
Outer Shell--Brass per MIL-C-50 Center Conductor--Beryllium copper per QQ-C-533 (Pin); Brass per QQ-B-626 (Socket) Inner Dielectric--Polypropylene Retention Spring--Stainless steel per QQ-S-766 Ferrule--Copper per QQ-C-576
Selection Chart for Coaxial Cable
Cable Size (RG/U) Contact Finish Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Loose Piece Contact No. Pin Socket 226537-2 -- 226537-2 -- 226537-1 226537-4 226537-1 226537-4 226537-1 226537-4 226537-1 226537-4 226537-1 226537-4 51565-2 51565-5 51565-2 51565-5 51565-1 1-332056-0 51565-4 51565-1 1-5-225088-3 51565-4 51565-1 1-332056-0 51565-4 51565-1 51565-4 51565-1 1-332056-0 51565-4 -- -- 1-5-225088-1 -- 69656-8 69690-17 91911-4* -- 69656-7 696907-2 91911-3*-9 1-5-225088-1 -- 69656-9 1-332057-0 69690-27 69656-2 Ferrule Part No. Tooling Part No. Die Sets for Hand Hand Tool 69710-1 Tool or 626 Pneumatic or Die Set* Tool System
178, 196
Finish
Outer Shell, Center Conductor-- See charts Ferrule--Bright tin per MIL-T-10727
196 (Double Braid)
174, 188, 316
Related Product Data
Application Tooling--Pages 76-79
174 (Double Braid)
179, 187
187 (Double Braid)
161
[0.00076] gold over .000050 [0.00127] nickel--outer shell and socket center conductor; .000030 [0.00076] gold over .000100 [0.00254] copper--pin center conductor. [0.00127] gold over .000050 [0.00127] nickel--outer shell and socket center conductor; .000050 [0.00127] gold over .000100 [0.00254] copper--pin center conductor. 7Die Set requires "C" Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). Does not use Hand Tool 91539-1 or 601967-1. *Used with PRO-CRIMPER II Hand Tool Frame Part No. 354940-1. Extraction Tool Part No. 305183
2.000050
1.000030
22
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Coaxial Contacts (Continued)
Subminiature Coax, Size 16 Precision Formed, Crimp
(Continued) Finish
Ferrule--Bright tin per MIL-T-10727
30 0.05 (Twisted Pair, Solid) Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 226537-3 226537-6 226537-3 226537-6 226537-3 226537-6 226537-3 226537-6 226537-1 226537-4 51565-3 1-332057-0 51565-6 51565-3 1-332057-0 51565-6 51565-3 1-332057-0 51565-6 51565-3 1-332057-0 51565-6 51565-1 1-332057-0 51565-4 69690-37 69656-3 696907-2 91911-3*-2 69690-17 or 69690-27 91911-4* or 69656-2 696907-2 91911-3*-2 69690-27 69656-2
Selection Chart for Twisted Pair and Shielded Wire
Wire Size AWG mm2 Contact Finish Loose Piece Contact No. Pin Socket Ferrule Part No. Tooling Part No. Die Sets for Hand Hand Tool 69710-1 Tool or 626 Pneumatic or Die Set* Tool System
CPC Series 1
Related Product Data
Application Tooling--Pages 76-79
28 0.08-0.09 (Twisted Pair, Solid) 28 0.08-0.09 (Twisted Pair, Stranded 7 Str., .0050 [0.13] Dia.) 26 0.12-0.15 (Twisted Pair, Solid or Stranded 7 Str., .0063 [0.16] Dia.) 26 0.12-0.15 (Shielded, .075 [1.91] Max. O.D.)
1.000030
[0.00076] gold over .000050 [0.00127] nickel--outer shell and socket center conductor; .000030 [0.00076] gold over .000100 [0.00254] copper--pin center conductor. 2.000050 [0.00127] gold over .000050 [0.00127] nickel--outer shell and socket center conductor; .000050 [0.00127] gold over .000100 [0.00254] copper--pin center conductor. 7Die Set requires "C" Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). *Used with PRO-CRIMPER II Hand Tool Frame Part No. 354940-1. Note: A ferrule is required for each pin and socket. Extraction Tool Part No. 305183.
23
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Contact Arrangements, Series 1
Shell Sizes 11 and 13
.110 .110 [2.79] .000 [2.79] .093 .093 [2.36] [2.36] .185 .000 .185 [4.7] [4.7] .150 .150 [3.81] .000 [3.81]
1
2
.160 [4.06]
CPC Series 1
.110 [2.79]
3 5
.150 [3.81] .000
6 7
.000 .110 [2.79] .155 [3.94]
.000 .160 [4.06]
.150 [3.81]
Arrangement 11-4 Max. Wire Ins. Dia. = .100 [2.54]
Arrangement 13-7 Max. Wire Ins. Dia. = .100 [2.54]
Arrangement 13-9 Max. Wire Ins. Dia. = .100 [2.54]
Shell Size 17
.197 [5] .000 .197 [5]
.150 [3.81]
.000
.150 [3.81]
.000 .193 .043 .032 .182 [4.9] [1.09] [0.81] [4.62] .268 [6.81] .118 [3] .107 .257 [2.72] [6.53]
.225 .075 .075 .225 [5.72] [1.90] [1.90] [5.72]
.197 [5]
.205 [5.21] .075 [1.91]
.260 [6.6] .130 [3.3]
.000
.000 .075 [1.91]
.000 .130 [3.3]
.197 [5]
.205 [5.21] .260 [6.6] .150 [3.81] .150 [3.81]
Arrangement 17-9 Max. Wire Ins. Dia. = .150 [3.81]
Arrangement 17-14 Max. Wire Ins. Dia. = .100 [2.54]
Arrangement 17-16 Max. Wire Ins. Dia. = .100 [2.54]
Shell Size 23
.394 .197 .000 .197 .394 [10.01] [5] [5] [10.01] .296 .098 .098 .296 [7.52] [2.49] [2.49] [7.52]
.364 .182 .182 .364 [9.25] [4.62] .000 [4.62] [9.25] .455 .273 .091 .091 .273 .455 [11.56] [6.93] [2.31] [2.31] [6.93] [11.56]
.375 .225 .075 .075 .225 .375 [9.52] [5.72][1.90] [1.90] [5.72][9.52] .450 .300 .150 .150 .300 .450 [11.43] [7.62] [3.81] .000 [3.81] [7.62] [11.43]
.342 [8.69] .316 [8.03] .171 [4.34] .158 [4.01] .000 .158 [4.01] .171 [4.34] .316 [8.03] .342 [8.69]
.390 [9.91] .260 [6.6] .130 [3.3] .000 .130 [3.3] .260 [6.6] .390 [9.91]
.000
.182 [4.62]
.150 [3.81]
Arrangement 23-19 Max. Wire Ins. Dia. = .150 [3.81]
Arrangement 23-24 Max. Wire Ins. Dia. = .150 [3.81]
Arrangement 23-37 Max. Wire Ins. Dia. = .100 [2.54]
Note: Contact arrangements shown are for pin mating face (plug or receptacle). Socket mating face is mirror image.
24
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Component Dimensions, Series 1
Square Flange Receptacle
Panel Thk. .125 [3.18] Max. G .025 [0.64] F .010 [0.25] J Dia.
D .010 [0.25]
E Max. *H -.000 Dia.
[+0.18] +.007
F .010 [0.25]
CPC Series 1
Thread Size (See chart) A Max. B .015 [0.38] C .010 [0.25]
Panel Cutout
Free-Hanging Receptacle
A Max. B
.015 [0.38]
C .010 [0.25]
D .010 [0.25]
E Max.
L Max.
Thread Size (See chart)
K Max.
Plug
M Max.
N Max.
Thread Size (See chart)
Shell Size
Sex Rev.
Dimensions A 1.070 27.18 1.350 34.29 1.350 34.29 1.070 27.18 1.350 34.29 1.070 27.18 1.350 34.29 B .420 10.67 .420 10.67 .420 10.67 C .094 2.39 .094 2.39 .094 2.39 D .687 17.45 .812 20.62 1.050 26.67 E .740 18.8 .879 22.33 1.110 28.19 F .844 21.44 .969 24.61 1.125 28.58 G 1.125 28.58 1.281 32.54 1.435 36.45 H .125 3.18 .125 3.18 .150 3.81 J .840 21.34 .979 24.87 1.210 30.73 K .817 20.75 .874 22.2 1.161 29.49 L .935 23.75 1.072 27.23 1.310 33.27 M 1.365 34.67 1.080 27.43 1.080 27.43 1.365 34.67 1.080 27.43 1.365 34.67 1.080 27.43 N .975 24.77 1.105 28.07 1.349 34.26
Thread Size 5/8-24 UNEF-2A 3/4-20 UNEF-2A 15/16-20 UNEF-2A
11 Std. 13 Std. Rev. 17 Std. Rev. 23 Std.
.520 13.21
.156 3.96
1.438 36.53
1.510 38.35
1.438 36.53
1.750 44.45
.150 3.81
1.610 40.89
1.505 38.23
1.733 44.02
1.788 45.42
1-3/8-18 UNEF-2A
25
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Circular Plastic Connectors, Series 2
CPC Connectors, Series 2 for Cable or Panel Mount
(Accepts Size 20 DM or DF Crimp, Snap-In Contacts) Square Flange Receptacle
*G .035 [0.64] Panel Thk. .125 [3.18] Max. *F .010 [0.25] *J Dia.
*D .010 [0.25]
*E Max.
*F .010 [0.25]
*H -.000 Dia. *A Max. *B .015 [0.38] *C .010 [0.25] *Thread Size (See chart)
[+0.18]
+.007
Panel Cutout
CPC Series 2
Listed part numbers are for connectors only; contacts must be ordered separately.
Free-Hanging Receptacle
*Note: See page 32 for callout dimensions
Material
Housing--Thermoplastic, 94V-0 rated, black
*D .010 [0.25]
*E Max.
*L Max.
*B .015 [0.38] *A Max.
*Thread Size (See chart) *C .010 [0.25]
*K Max.
Related Product Data
Contacts--Pages 29-30 Contact Arrangement--Page 31 Component Dimensions--Page 32* Accessories--Pages 38-42 Performance Characteristics-- Page 6 Application Tooling--Pages 76-79 Technical Documents--Page 80
Plug
*M Max.
*N Max.
*Thread Size (See chart)
Standard Sex Connectors
(Receptacles accept Size 20 DM or DF pin contacts, Plugs accept Size 20 DM or DF socket contacts) Arrangement 11-8 11-9 17-28 23-63
1Four
Square Flange Receptacle With Mounting With Threaded Holes Inserts1 205841-1 205841-3 206486-1 206852-8 205840-3 205840-4 205843-1 --
Free-Hanging Receptacle 205841-2 206486-2 206152-1 205843-2
Plug 205838-1 206485-1 205839-3 205842-1
4-40 threaded inserts per receptacle.
Reverse Sex Connectors
(Receptacles accept Size 20 DM or DF socket contacts, Plugs accept Size 20 DM or DF pin contacts) Square Flange Receptacle With Mounting With Threaded Holes Inserts1 206433-1 206433-3 206038-1 206038-4 206438-1 --
Replacement Coupling Rings
Shell Size 11 17 23 Part No. 213811-1 213810-1 213812-1
Arrangement 11-8 17-28 23-57
1Four
Free-Hanging Receptacle 206433-2 206038-2 206438-2
Plug 206434-1 206039-1 206437-1
4-40 threaded inserts per receptacle. Note: For Standard and Reverse Sex Connectors the maximum wire insulation diameter is .068 [1.73].
26
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Circular Plastic Connectors, Series 2 (Continued)
Receptacles, Printed Circuit Board Mount
with .025 [0.64] sq. solder tails
A
B
Material and Finish
Housing--Thermoplastic, 94V-0 rated, black Contacts-- A--Duplex plated gold flash on entire contact with .000030 [0.00076] min. gold on contact engagement area, tin on the termination area, all over .000050 [0.00127] min. nickel underplating B--Plated gold flash on the entire contact, tin on the termination area
CPC Series 2
Standard Sex (Posted Pin Contacts)
Arrangement Shell No. of Size Positions 11-9 1-206852-1 1-207369-1 17-28 1-207369-3 -- -- -- -- -- Receptacle Assemblies Mounting Holes 1-206852-2 4-40 Threaded Inserts1 -- A .125 3.18 .352 8.94 .125 3.18 .352 8.94 .227 5.77 .449 11.40 Dimensions B .230 5.84 .230 5.84 .230 5.84 .230 5.84 .338 8.59 .338 8.59 Contact Finish Code A A A A A A
Related Product Data
Contact Arrangement--Page 31 Performance Characteristics-- Page 6 Technical Documents--Page 80 Accessories--Pages 38-42
23-63
1-206455-2 1-206455-1
1Four
4-40 threaded inserts per receptacle.
Reverse Sex (Posted Socket Contacts)
Arrangement Shell No. of Size Positions 11-8 -- 1-207216-6 17-28 1-207216-7 23-57
1Four
Receptacle Assemblies Mounting Holes 1-208657-1 4-40 Threaded Inserts1 -- 1-208657-0 -- -- -- A .352 8.94 .574 14.58 .125 3.18 .352 8.94 .232 5.89
Dimensions B .285 7.24 .230 7.24 .230 5.84 .230 5.84 .333 8.46
Contact Finish Code A A B A A
1-796329-1
4-40 threaded inserts per receptacle.
Other Available Posted Contacts Tyco Electronics can make available contacts with various solder tail lengths for loading into the standard or reverse sex, square flange receptacles for applications requiring custom solder tail lengths.
.125 [3.18] Min. .574 [14.58] Max.
27
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Circular Plastic Connectors, Series 2 (Continued)
Special CPC Connectors, Series 2
(Pressure rated up to 30 psi)
E .025 [0.64] Panel Thk. .125 Max. [3.18] D .010 [0.25] G Dia.
Square Flange Feed-Thru Receptacles
(with Permanently Sealed .040 [1.02] Dia. Solid Pins)
B .010 [0.25] Pin Both Sides F -.000 Dia.
[+0.18] +.007 .010 [0.25]
D .010 [0.25]
C
CPC Series 2
Listed plug connector part numbers are for connectors only; contacts must be ordered separately. Plug Material
Housing--Thermoplastic, 94V-0 rated, black Feed-Thru Contacts--Copper alloy, plated gold over nickel
A Max. H Max.
Panel Cutout
J Max.
Thread Size (See chart)
Related Product Data
Socket Contacts (for Plugs)-- Pages 29-30 Contact Arrangement--Page 31 Performance Characteristics-- Page 6 Accessories--Pages 38-42 Technical Documents--Page 80
Arrangement No. 11-8 17-28 A 1.035 26.29 1.040 26.42 B .688 17.48 1.050 26.67 C .188 4.78 .188 4.78 Dimensions D E F .844 1.125 .125 21.44 28.58 3.18 1.125 1.435 .150 28.58 36.45 3.81 G .840 21.34 1.210 30.73 H .800 20.32 .800 20.32 J .975 24.77 1.349 34.26 Thread Size 5/8-24 UNEF-2A 15/16-20 UNEF-2A
Part Numbers
Arrangement No. 11-8 17-28 Standard Numbering Plug 205838-1 206125-1 Reverse Numbering Plug 206460-1 206126-1 Square Flange Feed-Thru Receptacle 206458-1 206127-1
Note: One plug must have standard numbering of cavities, and the other plug must have reverse numbering of cavities.
28
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Signal Contacts
Size 20 DF, Precision Formed, Crimp Contacts
Contact Size--20 Pin Diameter--.040 [1.02] *Test Current--7.5 ampere (Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.)
*Note: Total current capacity of each contact in any given connector is dependent on the heat rise resulting from the combination of electrical loads of all contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. See page 8.
With Insulation Support
.085 Dia. [2.16] Max.
.390 [9.91] .575 [14.61]
.0400.0015 Dia. [1.020.034]
CPC Series 2
Pin
.150 [3.81] Localized Gold Plate Area
Pin
.370 [9.34] .555 [14.1]
Socket
Material
Pin Body--Brass Socket--Phosphor bronze
.085 Dia. [2.16] Max.
Contact Finish
A--Select gold flash over nickel on entire contact, with additional .000030 [0.00076] gold on mating end B--Duplex plated .000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated C--Gold flash over nickel on entire contact D--Duplex plated gold flash on mating end, tin on termination end, with entire contact nickel underplated
Socket
Wire Size Range Ins. Contact Dia. Code Max. Finish A B C D A B D A B C D A B C D Contact Part Nos. Pin Strip Form 66507-3 1658540-4 66507-4 1658540-1 66682-2 5066682-9 5066682-6 745254-2 1658544-2 745254-3 1658544-3 66506-3 1658539-1 66506-4 1658539-2 Loose Piece Socket Strip Form Loose Piece 66505-9 -- 1-66505-0 5-66505-9 66683-4 -- -- 745253-6 1658543-1 745253-7 1-745253-6 66504-9 1658537-4 1-66504-0 1658537-2 66507-9 66505-3 1658540-5 1658538-2 1-66507-0 66505-4 1658540-2 1658538-3 66682-4 66683-2 -- 1-5066683-0 -- 5066683-7 745254-6 745253-2 1658544-1 1658543-2 745254-7 745253-3 1-745254-6 1658543-3 66506-9 66504-3 1658539-3 1658537-3 1-66506-0 66504-4 1658539-4 1658537-1
.100 [2.54] Localized Gold Plate Area
Tooling Strip Form Applicator Hand Tool
Color Code (Loose Piece)
28-24 AWG [0.08-0.2 mm2]
.040 1.02
466423- Blue or 466901-1 91503-15 Dot or 1016015-1 466758-2 Black or 466963-1 91549-15 Dot or 567804-1 466968-1 Yellow or 567036- 91525-15 Dot or 567849-1 466422- or 466900-1 91503-15 or 567801-1 or 1016002-1
.060 1.52
Related Product Data
Application Tooling--Pages 76-79 Technical Documents--Page 80 Product Specification--108-40005
Insertion/Extraction Tool Part No. 91285-1 Instruction Sheet--408-9404 This tool includes interchangeable tips to Insert/Extract: Size 22, 28-22 AWG [0.08-0.03 mm2] Crimp Contacts Size 20, 28-20 AWG [0.08-0.6 mm2] Crimp and Solder Cup Contacts Size 20, Posted Contacts
26-22 AWG [0.12-0.4 mm2] 24-20 AWG [0.2-0.6 mm2]
5To
.050 1.27
.060 1.52
Red Dot
use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines, contact Technical Support. Note: Commercial PRO-CRIMPER III Maintenance and Repair Hand Tool for Wire Size 28-24 AWG [0.08-0.2 mm2] (Ins. Dia. Max. .040 [1.02]), and Wire Size 24-20 AWG [0.2-0.6 mm2] (Ins. Dia. Max. .060 [1.52])--Part No. 58448-2. Note: Die Set Part No. 58448-3 can be adapted for use with the 626 Pneumatic Tool System.
29
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Signal Contacts (Continued)
Size 20 DM, Screw-Machined, Crimp Contacts
Pin Diameter--.040 [1.02]
Test Current*--7.5 amperes (Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.)
Pin M39029/64-369 (Supersedes M24308/11-1) Tape Mounted Loose Piece Contacts Wire Size Contact Contacts2 Range1 Ins. Dia. Military Part (Max.) Configuration Part 2 No. (M39029/) No. AWG mm No. 24-20 0.2-0.6 .068 1.73
1Overall 2.000015
Socket M39029/63-368 (Supersedes M24308/10-1) Hand Tool Nos. Military (M22520/) 02-01 Part No. 601966-1 Positioner Nos. Military (M22520/) 2-08 Part No. 601966-5
Material and Finish
Pin Body--Copper alloy per QQ-B-626 Socket Body--Beryllium copper per QQ-C-530 Socket Sleeve--Passivated stainless steel per QQ-S-766 Plating pin and socket body-- .000050-.000100 [0.00127-0.00254] min. gold over .000100-.000150 [0.00254-0.00381] min. copper Gold plating per MIL-G-45204 Copper plating per MIL-C-14550
CPC Series 2
Pin Socket
205089-2 205090-2
64-369 63-368
205089-1 205090-1
insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. [0.00038] gold in the mating area over .000050 [0.00127] nickel.
.085 Dia. [2.16] Max.
.133 [9.58] Max.
Type 20 DF, Solder Contacts
Pin Diameter--.040 [1.02]
.580 [14.73]
.390 [9.91]
.0400.0015 [1.020.034] Dia.
Test Current*--7.5 amperes (Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.)
Material and Finish
Pin--Brass, plated gold flash over nickel on entire contact with additional .000030 [0.00076] min. gold on mating end Socket--Phosphor bronze, plated gold flash over nickel on entire contact with additional .000030 [0.00076] min. gold on mating end
*Note: Total current capacity of each contact in a given connector is dependent on the heat rise resulting from the combination of electrical loads of all contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. See page 8.
Pin
.150 [3.81] Localized Gold Plate Area
.560 Ref. [14.23] .085 Dia. [2.16] Max.
.070 Dia. [1.78] Max.
Socket
Strip Form Contact No. Pin Socket 66570-2 66569-2
Loose Piece Contact No. Pin Socket 66570-3 66569-3
Note: Contacts to be soldered to wire before being inserted into housing, 18 AWG [0.8 - 0.9 mm2] max. wire size.
30
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Contact Arrangements, Series 2
Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image.
Shell Size 11
.062 .062 [1.57] [1.57] .124 [3.15] .000 .124 [3.15] .124 [3.15] .141 [3.58] .033 [0.84] .000 .091 [2.31] 45
[.334 Dia. [8.48]
Arrangement 11-8 Max. Wire Ins. Dia. = .068 [1.73]
Arrangement 11-9 Max. Wire Ins. Dia. = .068 [1.73]
CPC Series 2
Shell Size 17
.248 .124 .124 .248 [6.3] [3.15] .000 [3.15] [6.3] .310 .186 .062 .062 .186 .310 [7.87] [4.72] [1.57] [1.57] [4.72] [7.87]
.294 [7.47] .170 [4.32] .062 [1.57] .000 .062 [1.57] .170 [4.32] .294 [7.47] .124 [3.15]
Arrangement 17-28 Max. Wire Ins. Dia. = .068 [1.73]
Shell Size 23
.434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .372 .248 .124 .124 .248 .372 [9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] .434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .496 .372 .248 .124 .124 .248 .372 .496 [12.6] [9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] [12.6]
.448 [11.38] .443 [11.25] .319 [8.1] .212 [5.38] .108 [2.74] .105 [2.67] .000 .000 .019 [0.48] .108 [2.74] .143 [3.63] .232 [5.89] .250 [6.35] .340 [8.64] .357 [9.07] .448 [11.38] .464 [11.79] .124 [3.15] .124 [3.15] .340 [8.64] .232 [5.89]
Arrangement 23-57 Max. Wire Ins. Dia. = .068 [1.73]
Arrangement 23-63 Max. Wire Ins. Dia. = .068 [1.73]
31
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Component Dimensions, Series 2
Square Flange Receptacle
G .025 [0.64] Panel Thk. .125 [3.18] Max. F .010 [0.25] J Dia.
D .010 [0.25]
E Max.
+.007
F .010 [0.25] *H -.000 Dia.
A Max.
Thread Size (See chart)
[+0.18]
CPC Series 2
B .015 [0.38] C .010 [0.25]
Panel Cutout
Free-Hanging Receptacle
D .010 [0.25]
E Max.
L Max.
B .015 [0.38] A Max. C
Thread Size (See chart)
.010 [0.25]
K Max.
Plug
M Max.
N Max.
Thread Size (See chart)
Arrangement No. 11-8 11-9 17-28 23-57 23-63
A .809 20.55 .809 20.55 .924 23.47
B .420 10.67 .420 10.67 .420 10.67
C .094 2.39 .094 2.39 .156 3.96
D .688 17.48 1.050 26.67 1.438 36.53
E .630 16 .943 23.95 1.515 38.48
F .844 21.44 1.125 28.58 1.438 36.53
Dimensions G 1.125 28.58 1.435 36.45 1.750 44.45
H .125 3.18 .150 3.81 .150 3.81
J .840 21.34 1.210 30.73 1.610 40.89
K .817 20.75 1.161 29.49 1.500 38.1
L .935 23.75 1.310 33.27 1.733 44.02
M .800 20.32 .800 20.32 .915 23.24
N .975 24.77 1.349 34.26 1.788 45.42
Thread Size 5/8-24 UNEF-2A 15/16-20 UNEF-2A 1-3/8-18 UNEF-2A
Note: All dimensions apply to both standard and reverse sex connectors.
32
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Circular Plastic Connectors, Series 3
CPC Connectors, Series 3
Square Flange Receptacle
*G .025 [0.64] Panel Thk. .125 [3.18] Max. *F .010 [0.25] *J Dia.
*D .010 [0.25]
*E Max. *H -.000 Dia.
[+0.18] +.007
*F .010 [0.25]
Listed part numbers are for connectors only; contacts must be ordered separately.
*B .015 [0.38]
*Thread Size (See chart) *A Max.
Panel Cutout
Material
Housing--Thermoplastic, 94V-0 rated, black
*C .010 [0.25]
Free-Hanging Receptacle Related Product Data
Contacts--Page 34-35 Contact Arrangement--Page 35 Component Dimensions--Page 36* Accessories--Pages 38-42 Performance Characteristics-- Page 6 Application Tooling--Pages 76-79 Technical Documents--Page 80
*Note: See page 36 for Callout Dimensions
CPC Series 3
Plug
*B
.015 [0.38]
*A Max.
*C .010 [0.25]
*D .010 [0.25]
*E Max.
*L Max.
*Thread Size (See chart)
*K Max.
Plug
*M Max.
*N Max.
*Thread Size (See chart)
Standard Sex Connectors
(Receptacles accept Type XII Male/pin contacts, Plugs accept Type XII Female/socket contacts) Arrangement 17-3 23-7
1Four
Square Flange Receptacle With With Mounting Holes Threaded Inserts1 206036-2 213581-1 206137-1 206137-5
Free-Hanging Receptacle 206207-1 206137-2
Plug 206037-2 206136-1
4-40 threaded inserts per receptacle.
Reverse Sex Connectors
(Receptacles accept Type XII Female/socket contacts, Plugs accepts Type XII Male/pin contacts) Arrangement Square Flange Receptacle With With Mounting Holes Threaded Inserts1 206425-1 206425-5 206227-1 206227-6 Free-Hanging Receptacle 206425-2 206227-2 Plug 206426-1 206226-1
Replacement Coupling Rings
Shell Size 17 23 Part No. 213810-1 213812-1
1Four
17-3 23-7
4-40 threaded inserts per receptacle. Note: Maximum wire insulation diameter is .220 [5.59].
33
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Power Contacts, Series 3
Type XII, Precision Formed, Crimp
Material
Copper
.230 Max. [5.84] .615 [15.62]
Finish
A--Tin B--.000030 [0.00076] selective gold over .000030 [0.00076] nickel C--.000100 [0.00254] silver plated contacts with lubricant added
Male
.978 Ref. [24.84]
.230 Max. [5.84]
Test Current Rating
Silver or Gold--35 amperes Tin--15 amperes
Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 8.
.287.006 [7.290.152]
.027 Ref. [0.686]
Male
.637 [16.18]
CPC Series 3
.185 [4.7]
Related Product Data
Application Tooling--Pages 76-79 Technical Documents--Page 80
.085 [2.16]
.200 Min. [5.08] .287 [7.29]
.230 Max. [5.84]
1.500 Ref. [38.1]
.230 Max. [5.84]
.027 [0.686] Ref.
Female
1.267 Ref. [32.18] .015 Cutoff [0.38] (Loose Piece Only)
Extraction Tool Part No. 91019-3 Strip Form Contact Part Nos. Heavy Duty Standard*** Miniature*** Male Female Male Female 66255-1
266256-12
Female
Wire Size Range1 AWG mm2
Ins. Dia. Range
Contact Finish
Loose Piece Contact Part Nos. Male Female 66261-1
266262-12
Tooling Die Set for Heavy Duty Hand Tool 69710-1 Miniature or 626 Pneumatic Applicator Tool System
A 16 1.25-1.4 and and 14-12 2-3 .135-.160 3.43-4.06 B
5C5
66255-2
266256-22
66255-7
266256-62
A 10 5-6 .190-.220 4.83-5.59 B
5C5
66253-1
266254-12
66253-2
266254-22
66253-4
266254-42
66740-7 -- 66740-5 -- 66740-1 -- 66741-7 -- 66741-5 -- 66741-1 --
66255-5
266256-52
66255-6
266256-42
66255-8
266256-72
66253-5 -- 66253-6 -- 66253-8 --
1-66740-2 -- 1-66740-1 -- 1-66740-9 -- 1-66741-2 -- 1-66741-1 -- 1-66741-9 --
66261-2
266262-22
66261-4
266262-42
66259-1
266260-12
66259-2
266260-22
66259-4
266260-42
66740-8 -- 66740-6 -- 66740-2 -- 66741-8 -- 66741-6 -- 66741-2 --
567455-***
90145-23,7 and 90145-14,7
567021-***
90140-17
strip length--.281 [7.14]. contact. 3Die insert Part No. 90145-2 is for crimping 16 AWG [1.25-1.4 mm2] wire. 4Die insert Part No. 90145-1 is for crimping 14-12 AWG [2-3 mm2] wire. 5Recommended for high current/vibration applications where fretting corrosion is a problem. 7Die Set requires "C" Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). Extraction Tool No. 91019-3. ***Call Technical Support for Automatic Machine Applicator Part Numbers.
2Ground
1Wire
34
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Power Contacts, Series 3 (Continued)
High Current Type XII Crimp Contacts
The Multimate features of the High Current Type XII contact have been designed to fit into the existing AMP Connectors such as CPC (Circular Plastic Connector), CMC (Circular Plastic Metal-Shell Connector), G Series, M Series, and CMPC (Circular Multipin Connector) housings. An initial T-Rise test in free air has shown a 60 amp capability with a 30 T-Rise with 8 gage wires. The contact may be crimped onto 8 AWG wire with a Daniels Hand Tool M310 or AMP P/N 356114-1 and Positioner TP1068 or AMP P/N 356119-1. Current-Carrying Capacity The graph shows current-carrying capacity versus temperature rise for a fully energized 3 position CPC plug P/N 206037-2 and receptacle P/N 206036-2. These initial representative amperage ratings were conducted with 8 AWG wires that were 3 feet long.
High Current Type XII Pin
Material
Body -- Copper Alloy Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel
Part No. 193991-4
High Current Type XII Socket
Finish
Body -- Silver Louvertac Band -- Gold
Part No. 193990-2
Extraction Tool Part No. 224155-1 Current Rating for 30C Temperature Rise 100% Energized TEMPERATURE RISE VS CURRENT 3 Circuit Connector (Wire-to-Wire)
TEMPERATURE RISE (DEGREES C)
50
40
CPC Series 3
30
20
10
0 0 10 20 30 40 50 60 70
CURRENT IN AMPS
Contact Arrangements, Series 3
Shell Size 17 Shell Size 23
.343 [8.71] .172 [4.37] .000 .172 .343 [4.37] [8.71]
.148 .148 [3.76] .000 [3.76]
.296 [7.52]
.107 [2.72] .000 .000
.213 [5.41] .296 [7.52]
Arrangement 17-3 Max. Wire Ins. Dia. = .220 [5.59] Arrangement 23-7 Max. Wire Ins. Dia. = .220 [5.59] Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image.
35
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Component Dimensions, Series 3
Square Flange Receptacle
G .025 [0.64] Panel Thk. .125 [3.18] Max. F .010 [0.25] J Dia.
D .010 [0.25]
E Max.
+.007
F .010 [0.25] *H -.000 Dia.
[+0.18]
Thread Size (See chart) A Max.
Panel Cutout
Free-Hanging Receptacle B .015 [0.38]
C .010 [0.25]
Free Hanging Receptacle
CPC Series 3
A Max. B
.015 [0.38]
C .010 [0.25]
D .010 [0.25]
E Max.
L Max.
Thread Size (See chart)
K Max.
Plug
M Max.
N Max.
Thread Size (See chart)
Arrangement No. 17-3 23-7
A 1.635 41.53 1.635 41.53
B .420 10.67 .520 13.21
C .094 2.39 .156 3.96
D 1.050 26.67 1.438 36.53
E 1.110 28.19 1.510 38.35
F 1.125 28.58 1.438 36.53
Dimensions G 1.435 36.45 1.750 44.45
H .150 3.81 .150 3.81
J 1.210 30.73 1.610 40.89
K 1.161 29.49 1.505 38.23
L 1.310 33.27 1.733 44.02
M 1.645 41.78 1.645 41.78
N 1.349 34.26 1.788 45.42
Thread Size 15/16-20 UNEF-2A 1-3/8-18 UNEF-2A
Note: All dimensions apply to both standard and reverse sex.
36
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Circular Plastic Connectors, Series 4
CPC Connectors, Series 4, Standard Sex
Square Flange Receptacle (Accepts Type XII Male and Multimate pin contacts)
Panel Thk. .125 [3.18] Max. 1.750.025 [44.450.64] 1.438.010 [36.530.25] 1.610 [40.89] Max.
1.438.010 [36.530.25]
1.510 Max. [38.35] Max.
1.438.010 [36.530.25] .150 -.000 Dia. [3.81+0.18]
+.007
Thread Size 1-3/8-18 UNEF-2A 1.635 [41.53] Max. .156.010 [3.960.25]
Panel Cutout
Listed part numbers are for connectors only; contacts must be ordered separately. Material
Housing--Thermoplastic, 94V-0 rated, black; 23-9M - Nylon 6/6, glass filled, black
.520.015 [13.210.38]
Free-Hanging Receptacle (Accepts Type XII Male and Multimate pin contacts)
.520.015 [13.210.38] 1.635 [41.53] Max.
NEW
.000 .296 .079 .079 .296 [7.52] [2.01] [2.01] [7.52]
.156.010 [3.960.25]
Related Product Data
Contacts--Pages 17-21 and 34-35 Contact Arrangements--Below Accessories--Pages 38-42 Performance Characteristics-- Page 6 Application Tooling--Pages 76-79 Technical Documents--Page 80
1.438.010 [36.530.25]
Max 1.510 Max. [38.35]
1.733 Max. Max. [44.02]
CPC Series 4
Thread Size 1-3/8-18 UNEF-2A
1.505 Max. Max. [38.23]
.172 [4.37] .172 [4.37]
.343 [8.71] .000 .343 [8.71]
Plug (Accepts Type XII Female and Multimate socket contacts)
Max. 1.645 [41.78] Max.
Replacement Coupling Ring
Shell Size 23 Part No. 213812-1
1.788Max. [45.42] Max. Thread Size 1-3/8-18 UNEF-2A
Arrangement 23-9M
Contact Arrangements, Series 4 Shell Size 23
Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image.
Arrangement 23-9M 23-13M 23-16M 23-22M
1Four
No. of Cavities Power Multimate 6 (POWERBAND) 3 5 (Type XII) 8 4 (Type XII) 12 2 (Type XII) 20
Square Flange Receptacle 1776247-21 211825-1 207486-1 206613-1
Free-Hanging Receptacle -- 211825-2 207486-2 206613-3
Plug 206136-4 211824-1 207485-1 206612-1
4-40 threaded inserts per receptacle. Note: Maximum wire insulation diameter is .150 [3.81] for Multimate contacts; .220 [5.59] for Power contacts.
.255 [6.48] .307 .407 [9.4] [10.34] .276 .092 .092 .276 [7.01] [2.34] [2.34] [7.01] .400 .184 .184 .400 [10.16] [4.67] .000 [4.67] [10.16] .364 .182 .182 .364 [9.25] [4.62] .000 [4.62] [9.25] .455 .273 .091 .091 .273 .455 [11.56] [6.93] [2.31] [2.31][6.93] [11.56]
.307 [9.4] .407 .255 [10.34] [6.48]
.000
.407 [10.34] .360 [9.14] .254 [6.45] .000 .254 [6.45] .360 [9.14] .407 [10.34]
.400 [10.16] .316 [8.03] .158 [4.01] .000 .158 [4.01] .316 [8.03] .400 [10.16]
.382 [9.7] .316 [8.03] .158 [4.01] .000 .158 [4.01] .316 [8.03] .382 [9.7]
Arrangement 23-13M Max. Wire Ins. Dia. = .150 [3.81] for Multimate Contacts, .220 [5.59] for Power Contacts
Arrangement 23-16M Max. Wire Ins. Dia. = .150 [3.81] for Multimate Contacts, .220 [5.59] for Power Contacts
Arrangement 23-22M Max. Wire Ins. Dia. = .150 [3.81] for Multimate Contacts, .220 [5.59] for Power Contacts
37
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
CPC Connector Accessories
Cable Clamps
Cable clamps provide strain relief and can be used on all series receptacles and plugs. Material
Black thermoplastic heat-stabilized, fire-resistant, self-extinguishing, UL 94V-0 rated
B .030 [0.76] Cable Clamp
Standard Size
Clamping Insert Clamping Insert Plug (See Note 3)
A .025 Dia. [0.64]
Shell Size 11 13 17 23
Dimensions A B .825 20.96 .950 24.13 1.125 28.58 1.600 40.64 1.250 31.75 1.400 35.56 1.400 35.56 1.555 39.5
Cable O.D. (Max.) .329 8.36 .453 11.51 .453 11.51 .703 17.86
Thread Size 5/8-24 UNEF-2B 3/4-20 UNEF-2B 15/16-20 UNEF-2B 1-3/8-18 UNEF-2B
Part No. Individually Bulk Packaged Packaged* 1-206062-7** 1-206062-4 (400) 206966-9** 206966-7 (200) 1-206070-0** 206070-8 (200) 1-206138-0** 206138-8 (100)
CPC Connector Accessories
**Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered. **Packaging includes two screws: shell sizes 11-17, screw length .500 [12.7]; shell size 23, screw length .625 [15.88]. Notes: 1. Clamping areas adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with each assembly is as follows: for size 11 cable clamps, one insert; for all other cable clamps, two inserts. Notes: 2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws and the clamping inserts. Notes: 3. Cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40). 4. Replacement screws are available in the following sizes: 3/8 in. [9.52]--5019024-1, 1/2 in. [12.7]-- 5019024-2, 5/8 in. [15.88]--5019024-3, 1 in. [25.4]--5019024-4, 3/4 in. [19.05]--5019024-5. Notes: 5. Cable clamp inserts not sold separately.
The clamping area can be adjusted by reversing the clamping insert as shown below.
Large Size
Clamping Insert Clamping Insert
A [0.64] Dia.
.025
Plug (See Note 3)
B
.030 [0.76]
Cable Clamp
For additional information concerning cable clamps, refer to Instruction Sheet 408-7582.
Shell Size 11 13 17 23
Dimensions A B .850 21.59 1.131 28.73 1.131 28.73 1.600 40.64 1.450 36.83 1.655 42.04 1.655 42.04 1.655 42.04
Cable O.D. (Max.) .453 11.51 .703 17.86 .703 17.86 1.125 28.58
Thread Size 5/8-24 UNEF-2B 3/4-20 UNEF-2B 15/16-20 UNEF-2B 1-3/8-18 UNEF-2B
Part No. Individually Bulk Packaged Packaged* 206358-6** 206358-5 (200) 207008-6** 207008-5 (100) 1-206322-0** 206322-9 (100) 206512-6** 206512-5 (75)
**Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered. **Packaging includes two screws: shell size 11, screw length .500 [12.7]; shell sizes 13-23, screw length .625 [15.88]. Notes: 1. Clamping areas adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with each assembly is as follows: for size 23 cable clamps, four inserts; for all other cable clamps, two inserts. Notes: 2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws and the clamping inserts. Notes: 3. Cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40). 4. Replacement screws are available in the following sizes: 3/8 in. [9.52]--5019024-1, 1/2 in. [12.7]-- 5019024-2, 5/8 in. [15.88]--5019024-3, 1 in. [25.4]--5019024-4, 3/4 in. [19.05]--5019024-5. Notes: 5. Cable clamp inserts not sold separately.
38
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
CPC Connector Accessories (Continued)
Self-Centering Cable Clamp (for Shell Size 23)
The self-centering cable clamp is used in applications where strain relief protection is required and the cable or wire bundle is large and/or stiff. Material
Black thermoplastic, UL 94V-0 rated
1.600.015 Dia. [40.640.38] Dia. Adjustable Clamping Area (See Note 1) Clamping Insert
Intermediate
1.663.030 [42.240.76]
Part Numbers
207774-3 (individually packaged) 207774-4 (bulk packaged)
Cable Clamp Plug (See Note 3) Clamping Insert Adjustable Clamping Area (See Note 1)
Minimum
Adjustable Clamping Area (See Note 1)
Maximum
Clamping Insert
Thread Size 1-3/8-18 UNEF-2B
Notes: 1. Clamping area is adjustable by inverting clamping inserts; maximum cable diameter is 1.125 [28.58]. 2. Components for cable clamp are packaged unassembled. This includes the cable clamp, two screws (1.00 [25.4]) and the clamping inserts. 3. Cable clamp can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40).
CPC Connector Accessories
Right-Angle Cable Clamps
Right-angle cable clamps are used in tight areas where typical 180 cable clamp strain reliefs will not fit. Material
Black thermoplastic, UL 94V-0 rated
Style A Kit
Kit w/Cover
Style B Part Number 213982-1 (for Shell Size 13)
Body Clamping Nut
Related Product Data
Technical Documents -- page 80
A
1.025 Dia. Max. [28.04]
A
1.400.070 [35.561.78] (Assembled)
Shell Dim. Cable O.D. Coupling Ring Size A Max. Thread Size .900 .329 11 5/8-24 UNEF-2B [22.86] [8.36] .453 13 1.100 3/4-20 UNEF-2B [27.94] [11.51] .453 17 1.200 15/16-20 UNEF-2B [30.48] [11.51] .703 23 1.500 1-3/8-18 UNEF-2B [38.10] [17.86]
Part Number Kit Kit w/Cover 796379-2 796380-2 796381-2 796382-2 1546347-2 1546348-2 1546349-2 1546350-2
39
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
CPC Connector Accessories (Continued)
Back-Shell Extender (for Shell Size 23)
A back-shell extender is used with a cable clamp in applications where added length and/or additional wire breakout are required. Material
Black glass-filled thermoplastic Part No. 207055-1
Thread Size 1-3/8-18 UNEF-2A Plug (See Note) 1.450 Max. [36.83] Max. 1.200.015 [30.480.38] 1.620 [41.15] Dia. Max.
Cable Clamp
Back-Shell Extender Thread Size 1-3/8-18 UNEF-2B
Note: Back-shell extenders can be threaded directly onto plugs or receptacles and will accept cable clamps of the appropriate size (pages 38 and 39).
CPC Connector Accessories
Panel Mount Flanges (for Plugs only)
A panel mount flange is used in applications that require the plug half of a connector to be panel mounted. Material
Black thermoplastic
D Dia. A .010 [0.25] (2 Places) B .015 [0.38] (2 Places) C Dia. Max.
.156 [3.96] Ref. Panel Mount Flange .280 [7.11]
Plug
Shell Size 11 13 17 23
Dimensions A .844 21.44 .969 24.61 1.125 28.58 1.438 36.53 B 1.125 28.58 1.280 32.51 1.435 36.45 1.750 44.45 C .750 19.05 .875 22.22 1.110 28.19 1.510 38.35 D .125 3.18 .125 3.18 .150 3.81 .150 3.81
Part No. 207299-1 207299-2 207299-3 207299-4
40
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
CPC Connector Accessories (Continued)
Flexible Cable Boot and Internal Cable Grip (for Shell Size 11)
Flexible cable boots, with internal cable grip installed, provide strain relief capabilities for jacketed cable in applications where aesthetic appearance is essential. They can be threaded onto plugs or receptacles. Material
Black thermoplastic
Plug Internal Cable Grip .850 [21.59] Dia.
.265 [6.73] Dia.
2.750.031 [69.850.79]
1.795 [45.59]
.265 [6.73] Dia.
.345 [8.76] Dia. .885 [22.48] Dia.
.390 [9.91]
Flexible Cable Boot
Internal Cable Grip
Cable Range
.150-.250 [3.81-6.35] Dia.
Flexible Cable Boot
Jacketed Cable
Part Numbers
207489-1 (Cable Boot) 207490-1 (Cable Grip)
CPC Connector Accessories
Flexible Cable Boot and Internal Cable Grip (for Shell Size 17)
Flexible cable boots, with internal cable grip installed, provide strain relief capabilities for jacketed cable in applications where aesthetic appearance is essential. They can be threaded onto plugs or receptacles. Material
Black thermoplastic
.360 [9.14] Dia.
2.750.031 [69.850.79]
.050 [1.27]
1.795.010 [45.590.25]
A Dia.
1.090 [27.69] Dia. .400.010 [10.160.25] Dia. .390 [9.91]
1.090.010 Dia. [27.690.25]
Flexible Cable Boot
Internal Cable Grip
Internal Cable Grip
Part Numbers
207241-1 (Cable Boot) 207387-1 (Cable Grip) A Dia. = .325 [8.26] for cable range of .200-.250 [5.08-6.35] 207387-2 (Cable Grip) A Dia. = .385 [9.78] for cable range of .250-.350 [6.35-8.89]
Plug
Jacketed Cable Flexible Cable Boot
41
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
CPC Connector Accessories (Continued)
Keying Plugs
Keying plugs are used to provide keying capabilities for all connector series. Keying plugs are used in socket cavities of standard sex plugs and reverse sex receptacles, except when used with sealing caps. Material
Nylon, natural, UL 94V-2 rated
Series 1 and Series 4 Keying Plug (for Types III+ and Subminiature COAXICON Contacts) Part No. 200821-1
1.000 [25.4]
.200.010 [5.080.25] .053.001 [1.350.03] Dia.
.116 Max. [2.95] Dia.
Material
CPC Connector Accessories
Polyphenylene oxide, white, UL 94V-1 rated
Series 2 Keying Plug (for Size 20 DM and 20 DF Contacts) Part No. 206509-1
1.733 [44.01] Max.
Material
(206508-1) Nylon, natural, UL 94V-2 rated (207597-1) Thermoplastic, black, UL 94V-0 rated
Series 3 and Series 4 Keying Plugs (for Type XII Contacts) Part Nos. 206508-1 (Socket Cavities)--Shown Above 207597-1 (Pin Cavities)
42
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
One-Piece Sealed Circular Plastic Connectors
Product Facts
I
I I
I I
I
I
Economical environmentally sealed connector designed for industrial applications Meets major Industrial Standards High strength, impact resistant thermoplastic housing, rated UL 94V-0 Contains wire entry and peripheral seals AMP POWERBAND precision formed power contact (Series 5 and 6) Type III+ precision formed signal/low current contacts (Series 1 and Series 6) Other configurations in Series 1 can be made available, contact your local Tyco Electronics Sales Engineer or Tyco Electronics, Harrisburg, PA
The new Sealed One-Piece Circular Plastic Connectors are the latest product innovation to the sealed CPC product family. This design allows for easy assembly. The housing and the seal are attached. A newly designed wire entry seal protects the rear of the connector and a peripheral seal protects the connector interface. Simply crimp the contact onto a wire and insert the crimped wire contact through the seal and into the housing cavity. The connector loads the same as if the seal wasn't there. All connector cavities come in a sealed condition. No plugs are required if you do not use a position cavity. We have the
capability to provide this product sealing to you in all the shell sizes. If you don't see your particular size configuration, contact your local Tyco Electronics Sales Engineer or call Tyco Electronics for the latest information. Industry Standards One-Piece Sealed CPC products meet - IP 67 (Temporary immersion)
Performance Characteristics meets the same performance characteristics as shown on page 6.
Operating Temperature Range-- -50C to +125C [-58F to +257F] UL Voltage Rating-- Series 1 600 V (AC or DC) Series 6 250 V (AC or DC) .125 POWERBAND Power Contact - 45 amps, single contact rating at 30C T-Rise Type III+ Contacts - 13 amps, single contact rating at 30C T-Rise Flammability Rating-- UL 94V-0 rated Sealing Capability-- Per IP 67 Housing Material-- High strength, impact resistant thermoplastic Fluid Resistance-- Diesel fuel, gear and engine lubricants, gasoline, anti-freeze, hydraulic fluid, water
One-Piece Sealed CPC Connectors
I
Fluid Protection Against - diesel fuel, gear and engine lubricants, gasoline, anti-freeze, hydraulic fluid, water, salt sprays, etc.
43
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
One-Piece Sealed Circular Plastic Connectors, Series 1
Sealed CPC Receptacles, Special Series 1 with Pre-Installed, Bonded Peripheral Seal
Square Flange Receptacle (Uses Flange Seal Part No. 81665-I on page 51) I
1.125.025 [28.580.64] .844.010 Typ. [21.440.25] .420.015 [10.670.38 1.705 Max. [43.31] .094.010 [2.390.25] .844.010 [21.440.25]
1.750.025 [44.450.64] .844.010 Typ. [21.440.25]
.687.010 Dia. [17.450.25
.844.010 [21.440.25]
Recommended Panel Cutout
Listed part numbers are for connectors only; contacts must be ordered separately. Material and Finish
Housing--Thermoplastic, UL 94V-0 rated, black Seal--Elastomer, gray
Free-Hanging Receptacle
.935 Dia. Max. [23.75] .420.015 [10.670.38]
1.705 Max. [43.31]
.094.010 [2.390.25]
.817 Max. [20.75]
.687.010 Dia. 17.450.25
Related Product Data
Contacts--Pages 17-22 Contact Arrangement--Page 24 Component Dimensions-- Size 11-4 shown; request Customer Drawings for other sizes Accessories--Pages 38-42 and 51-54 Performance Characteristics-- Page 6 Application Tooling--Pages 76-79 Technical Documents--Page 80
Plug
.975 Dia. Max. [24.77]
One-Piece Sealed CPC Connectors
1.425 Max. [36.20]
Arrangement Shell No. of Size Positions 11-4
Sex
Standard Reverse 13-9 Standard 17-14 Reverse Standard 17-16 Standard 23-24 Standard 23-37 Standard 1 Four 4-40 threaded inserts per receptacle.
Square Flange Recptacle With Mounting With Threaded Holes Inserts1 796095-2 - 788154-2 - 788158-2 - 796272-1 - 796275-1 796275-3 796275-2 - 796190-1 - 796286-1 -
Free-Hanging Receptacle 796096-2 788155-2 788159-2 796273-1 796276-1 796276-2 796291-1 796287-1
Plug 796094-2 788153-2 788157-2 796271-1 796274-1 796274-2 796188-1 796288-1
Insulation Diameter .065-.100 [1.65-2.54] .065-.100 [1.65-2.54] .065-.100 [1.65-2.54] .065-.100 [1.65-2.54] .065-.100 [1.65-2.54] .040-.080 [1.01-2.03] .065-.120 [1.65-3.04] .065-.100 [1.65-2.54]
Assembly Accessories
Seal Protectors are recommended to aid contact insertion through the wire entry seal. They are reusable.
Wire Entry Seal Plug
Part Number 208337-1 (Insert Pins) Part Number 208338-1 (Insert Sockets) Part Number 796075-1 (6 per carrier strip) Material--Polypropylene, natural
.453 [11.5]
44
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
One-Piece Sealed Circular Plastic Connectors, Series 5
CPC Connectors, Series 5 Sealed - Reverse Sex
Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51)
1.125.010 [28.580.25] 1.435 [36.45]
1.050 [26.67] Dia.
1.105 [28.07] Dia. Max.
1.125.010 [28.580.25] 1.435 [36.45]
.514 [13.06]
.094 [2.39]
Listed part numbers are for connectors only; contacts must be ordered separately. Material
Housing--Nylon, glass-filled UL rated 94V-0, black
1.690 [42.93] Max. 1.690 [42.93] Max.
Plug
Related Product Data
Contacts--Page 47 Accessories--Page 51 Application Tooling--Pages 76-79 Technical Documents--Page 80
1.349 Max. [34.26] Dia.
1.105 [28.07] Dia.
Arrangement
Shell No. of Size Positions
Insulation Diameter .095-.205 [2.41-5.21] .150-.265 [3.81-6.73]
Square Flange Receptacle 788189-1 788189-2
Free-Hanging Receptacle 796112-1 796112-2
Plug
One-Piece Sealed CPC Connectors
17-3
788188-1 788188-2
CPC Connectors, Series 6 Sealed
One-Piece Sealed Circular Plastic Connectors, Series 6
Free-Hanging Receptacle
.520 [13.21] 1.625 Max. [41.28] .156 [3.96] .520 [13.21]
Square Flange Receptacle
1.625 Max. [41.28] .156 [3.96]
1.728 Max. [43.89]
1.438 [36.53]
1.505 Max. [38.23] 1.438 [36.53]
1.505 Max. [38.23]
Listed part numbers are for connectors only; contacts must be ordered separately. Material
Housing--Nylon, glass-filled UL rated 94V-0, black
1.500 Max. [38.10]
Plug
1.683 Max. [42.75]
1.783 Max. [45.29]
1.750 [44.45] 1.438 [36.53]
Related Product Data
Contacts--Pages 17-23 and 47 Application Tooling--Pages 76-79 Technical Documents--Page 80
Arrangement
Shell No. of Size Positions
Insulation Diameter Power Signal .095-.205 [2.41-5.21] .065-.100 [1.65-2.54]
Sex Standard Reverse
Square Flange Receptacle w/Mounting Holes 796466-1 --
Free-Hanging Receptacle 796207-1 796330-1
Plug 796203-1 796332-1
23-16
45
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Two-Piece Sealed Circular Plastic Connectors
Product Facts
I
I I
I
I
I
I
Economical environmentally sealed connector designed for industrial applications Meets major Industrial Standards High strength, impact resistant thermoplastic housing, rated UL 94V-0 Contains wire entry, peripheral, and full interfacial seals AMP POWERBAND precision formed power contact (Series 5 and 6) Type III+ precision formed signal/low current contacts (Series 6) Other configurations in Series 1 can be made available, contact your local Tyco Electronics Sales Engineer or Tyco Electronics, Harrisburg, PA Sealed CPC connectors are the latest additions to the growing family of AMP Circular Plastic Connectors. Sealed CPC connectors were developed as part of the Series 5 and 6 product line, specifically to meet the increasing demand for an economical environmentally sealed connector. Sealed CPC connectors are designed to meet the requirements of UL, CSA, and VDE for environmentally sealed connectors used in industrial applications. In addition, sealed CPC connectors are designed to meet the latest SAE and ASAE requirements as outlined in the standards listed here. Sealed CPC connectors incorporated the latest technology in thermoplastic design and use the new AMP POWERBAND precision formed high current contact. Illustrated above are the Series 5 (power) and Series 6 (power/signal mix) sealed connector configurations. Other sizes are available in a Series 1 (signal/low current) configuration. Contact your local Tyco Electronics Sales Engineer, or call Tyco Electronics for the latest design information. Industry Standards Two-Piece Sealed CPC connectors meet-- I IP65 Performance Characteristics
Operating Temperature Range-- -50C to +125C [-58F to +257F] UL Voltage Rating-- Series 5 600 V (AC or DC) Series 6 250 V (AC or DC) .125 POWERBAND Power Contact - 45 amps, single contact rating at 30C T-Rise Type III+ Contacts - 13 amps, single contact rating at 30C T-Rise Flammability Rating-- UL 94V-0 rated Sealing Capability-- Per IP 65 Housing Material-- High strength, impact resistant thermoplastic Fluid Resistance-- Diesel fuel, gear and engine lubricants, gasoline, anti-freeze, hydraulic fluid, water
Technical Documents
Two-Piece Sealed CPC Connectors
Instruction Sheet 408-4317 Two-Piece Sealed CPC Connectors Product Specification 108-1579 Sealed CPC Connectors with Removable Contacts
46
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Sealed Circular Plastic Connectors
Multimate Size 16 Contacts
Precision formed signal/low current Pin Diameter--.062 [1.57] Test Current--13 amps max.
.125 POWERBAND Contacts
Precision formed high current Pin Diameter--.125 [3.175] Test Current--50 amps max.
Type III+ Precision Formed Contacts Type II Screw-Machined Contacts
Extraction Tool Part Number 318813-1
(Instruction Sheet 408-4374)
See pages 17-23 for complete product information and part numbers of Size 16 contacts applicable in Sealed CPC Connectors.
.206 Dia. [5.23] .125 [3.18] Dia. Serrations
Material and Finish
Contacts--Copper with beryllium copper spring Plating Code A -- Post plated .000200 [0.00508] min. silver in mating area with .000050 [0.00127] min. silver on remainder of contact, all over .000050 [0.00127] min. nickel B -- Post plated .000030 [0.00076] min. gold in mating area with gold flash on remainder of contact, all over .000050 [0.00127] min. nickel
Extended1 .485 [12.32] Standard .400 [10.16]
Contact Strip
.206 [5.23] Dia.
Sealed CPC Connectors
Related Product Data
Application Tooling--Pages 76-79 Technical Documents--Page 80
.125 POWERBAND Pin Contact .125 POWERBAND Socket Contact
Contact Part No. Wire Size AWG /mm2 Contact Finish A B A B A B A B Pin Length Pin 14-12 2-3 Standard Standard Extended1 Extended1 Standard Standard Extended1 Extended1 213845-1 213845-2 213845-5 213845-6 213841-1 213841-2 213841-5 213841-6 Strip Socket 213847-1 213847-2 -- -- 213843-1 213843-2 -- -- Loose Piece Pin 213845-3 213845-4 213845-7 213845-8 213841-3 213841-4 213841-7 213841-8 Socket 213847-3 213847-4 -- -- 213843-3 213843-4 -- --
Tooling Part No. Heavy Duty Miniature (HDM) Die Sets for Applicators (for AMP-O-LECTRIC Hand Tool 69710-1 Model G Machine, or 626 Pneumatic Tool Base Part No. 354500) System*
680195-3
356612-1
10-8 5-8
356611-1 (8 AWG) 680197-3 356611-2 (10 AWG)
1 For use in One-Piece or Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6. Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 8. Note: Standard Size 8, High Current Upgrade Size 8, and .125 POWERBAND contacts are not intermateable. *A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter holder (Part No. 356304-1, with ratchet), and "C" Head adapter Part No. 318161-1.
Specifically designed for AMP CPC Connectors, Series 5 and 6, the new .125 POWERBAND contact offers the performance of a
MIL-Spec screw machined Size 8 contact with the economy of a stamped and formed, strip-feed contact. Strip-feed contacts
offer maximum production capabilities using standard AMP bench-mount, semiautomatic termination equipment. For low volume,
prototype or maintenance and repair requirements, the .125 POWERBAND contact is available in loose piece form. 47
Catalog 82021 Revised 7-07 www.tycoelectronics.com
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Two-Piece Sealed Circular Plastic Connectors, Series 5
CPC Connectors, Series 5 Sealed - Reverse Sex
Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51)
1.435.015 [36.450.38] 1.125.010 [28.580.25] Typ.
.420 [10.67]
.280.010 [7.110.25]
1.435.015 [36.450.38] 1.125.010 [28.580.25] Typ. 1.050 [26.67] Dia.
1.0900.15 [27.690.38] Dia.
Listed part numbers are for connectors only; contacts must be ordered separately. Free-Hanging Receptacle Material
Housing--Nylon, glass-filled UL rated 94V-0, black
1.295.010 [32.890.25] Dia. 1.146.010 [29.110.25]
.065.003 [1.650.08] Typ.
.094 [2.39] 1.675.013 [42.540.33] Typ.
.420 [10.67]
.280.010 [7.110.25]
Related Product Data
Contacts--Pages 47 Accessories--Page 51 Application Tooling--Pages 76-79 Technical Documents--Page 80
1.050 [26.67] Dia.
1.090.015 [27.690.38] Dia.
.065.003 [1.650.08] Typ.
.094 [2.39] 1.675.013 [42.540.33] Typ.
Two-Piece Sealed CPC Connectors
Plug (With Full Interfacial Seal) Replacement Coupling Ring
Shell Size 17-3 Part No. 213810-1
1.349 Max. [34.26] Dia. .995 [25.27] .280.010 [7.110.25]
1.609.015 [40.870.38]
Reverse Sex (Receptacles accept socket contacts, Plugs accept pin contacts) Square Flange Receptacle 17-3 - Connector 213889-2 17-3 - Wire Entry Seal Kit 213899-1 Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate. *Wire entry seals require cable clamp kits. Arrangement Free-Hanging Receptacle 213890-2 213899-1 Plug 213905-1 213899-1
Wire Entry Seals*
*Cable clamp kit 213902-3 required. (Similar to 206322-9. See page 38 for dimensional detail of cable clamp) or cable clamp kit 213904-3. (Similar to 206070-8. See page 38 for dimensional detail of cable clamp).
.880 [22.35] Dia.
.325 When [8.26] Flush
Rear View Receptacles
Rear View Plugs
Side View Plugs/Receptacles
Note: Minimum insulation diameter is .156 [3.96]; Maximum insulation diameter is .260 [6.60].
48
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Two-Piece Sealed Circular Plastic Connectors, Series 6
CPC Connectors, Series 6 Sealed - Reverse Sex
Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51)
1.435.015 [36.450.38] 1.125.010 [28.580.25] Typ. .420 [10.67] .280 [7.11]
1.435.015 [36.450.38] 1.125.010 [28.580.25] Typ.
1.090 Dia. [27.69]
Listed part numbers are for connectors only; contacts must be ordered separately. Material
Housing--Nylon, glass-filled UL rated 94V-0, black
.065 [1.65]
.094 [2.39] 1.675.013 [42.550.33]
Free-Hanging Receptacle
1.146.010 [29.110.25] .420 [10.67] .094 [2.39]
1.295.010 [32.890.25] Dia.
1.090.015 [27.690.38] Dia.
Related Product Data
Contacts--Pages 17-21 and 47 Accessories--Page 51 Application Tooling--Pages 76-79 Technical Documents--Page 80
.065.003 [1.650.08] Typ. .280.010 [7.110.25]
1.675.013 [42.550.33]
Plug
1.349 Max. [34.26] Dia.
.995 [25.27]
Two-Piece Sealed CPC Connectors
.280.010 [7.110.25]
Replacement Coupling Ring
Shell Size 17-10 Part No. 213810-1
1.609.015 [40.870.38]
Reverse Sex (Receptacles accept socket contacts, Plugs accept pin contacts) Arrangement 17-10 Connector 17-10 Wire Entry Seal Kit Square Flange Receptacle 213893-2 213900-1 Free-Hanging Receptacle 213894-2 213900-1 Plug 213906-1 213900-1
Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate. *Wire entry seals require cable clamp kits.
Wire Entry Seal*
*Cable clamp kit 213902-3 required. (Similar to 206322-9. See page 38 for dimensional detail of cable clamp) or cable clamp kit 213904-3. (Similar to 206070-8. See page 38 for dimensional detail of cable clamp).
.880 Dia. [22.35]
.325 When [8.26] Flush
Rear View Receptacles
Rear View Plugs
Side View Plugs/Receptacles
Note: Minimum insulation diameter is .156 [3.96]; maximum insulation diameter is .260 [6.60] for power contacts. Minimum insulation diameter is .060 [1.50]; maximum insulation diameter is .130 [3.30] for signal contacts.
49
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Two-Piece Sealed Circular Plastic Connectors, Special Series 1
Sealed CPC Receptacles, Special Series 1 with Pre-Installed, Bonded Peripheral Seal
Square Flange Receptacle (Uses Flange Seal Part No. 81665- I on page 51)
A
B
E 4 Plc.
Recommended Panel Cutout
Free-Hanging Receptacle
Listed part numbers are for connectors only; contacts must be ordered separately. Material and Finish
Housing--Thermoplastic, UL 94V-0 rated, black Seal--Elastomer, gray
C
D
Related Product Data
Contacts--Pages 17-21 Contact Arrangement--Page 24 Accessories--Pages 38-42 and 51 Performance Characteristics-- Page 6 Application Tooling--Pages 76-79 Technical Documents--Page 80
Shell Size 11 13 17 23
Two-Piece Sealed CPC Connectors
Dimension E .844 21.44 .969 24.61 1.125 28.58 1.438 36.53
Arrangement
Shell No. of Size Positions
Dimensions A B 1.125 28.58 1.281 32.54 1.435 36.45 1.750 44.45 .607 15.42 .812 20.62 1.050 26.67 1.438 36.53
Sex Std. Rev. Std. Std. Std. Rev. Std. Std. Rev.
Series I Receptacles with Peripheral Seal Dimensions Square Flange Part No. With Mounting With Threaded C D
Holes Inserts1
Free-Hanging Part No. 206153-2 206430-4 - 206705-4 206036-5 206043-5 206838-4 206151-4 206306-4
Mates with Plug Part No.
11-4 13-7 13-9 17-16 17-14 23-24 23-37
1
206061-2 206430-3 211401-3 206705-3 206036-4 206043-4 206838-3 206151-3 206306-3
- - - 208131-2 - - - - -
.935 23.75 1.072 27.23 1.310 33.27 1.733 44.02
.817 20.75 .874 22.20 1.161 29.49 1.505 38.23
206060-1 206429-1 211399-1 206708-1 206037-1 206044-1 206837-1 206150-1 206305-1
Four 4-40 threaded inserts per receptacle.
Notes: 1. For detailed performance data on peripheral seals, refer to Product Specification No. 108-10024. 2. Receptacles mate with Series 1 plugs found on page 10.
Seal shown outside of connector for illustration purposes only.
Receptacles with pre-installed, bonded peripheral seals are recommended for use in sealing/splash-proof applications, or where connectors will be subjected to vibration.
50
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
AMP Circular Connectors for Commercial Signal and Power Applications
Note: All part numbers are RoHS Compliant.
Two-Piece Circular Plastic Connector Sealing Accessories
Wire Entry Seal Kits for Plug and Receptacle Housings
Material and Finish
Seal--Silicon, black Pressure Plate--Nylon, black
.010 A [0.254] Dia.
.075 [1.94]
.250.010 [6.350.25] Dia.
Seal
Pressure Plate
Arrangement Insulation No. Dia. Range .075-.125 13-9 1.91-3.18 .178-.265 17-3 4.52-6.73 .178-.265 4.52-6.73 17-10 .075-.125 1.91-3.18 .075-.125 17-14 1.91-3.16 .075-.125 17-16 1.91-3.16
Dimension A .681 17.30 .790 20.07 .790 20.07 .790 20.07 .790 20.07
Kit for Pins 213926-1 213899-1
Kit for Sockets 213925-1 213899-1
213900-1 . 213919-2 213920-2
213900-1
Sealed CPC Connectors
213919-1 213920-1
Notes: 1. Kits include one Gang Seal and one Pressure Plate marked for cavity identification. Notes: 2. Arrangement No. 17-10 Insulation Dia. Range .176-.265 [4.52-6.73] for two holes, .075-125 [1.95-3.18] for eight holes.
One-Piece or Two-Piece Sealed CPC Sealing Accessories
1.500 [38.1] 1.125 [28.58]
Flange Seals
Material Neoprene, black Related Product Data
Dimensions--Shell Size 17 shown; request Customer Drawings for other sizes
Shell Size 11 13 17 (shown) 23
Part No. 81665-3 81665-4 81665-2 81665-5
1.500 [38.1]
1.125 [28.58]
51
Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341

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